using ExternalDataSync;
using System;
using System.Collections.Concurrent;
using System.Collections.Generic;
using System.Data;
using System.Drawing;
using System.Linq;
using System.Threading;
using DC_A95;
///
///
///
namespace MesWork
{
///
/// 处理MIS逻辑
///
public partial class MesWorkForm
{
///
/// PLC信号变化处理入口
/// 当Bool型信号值变化时由框架自动触发
///
///
private void MIS_Funtion(object e)
{
try
{
var msgEvent = (DeviceDriver_BasicData.CustomeEvetnArgs)e;
if (msgEvent.TagValue == null) return;
var tagID = msgEvent.TagID.ToString();
var opName = msgEvent.OpName.ToString();
var tagTypeCodeID = (int)msgEvent.TagTypeCodeID;
var tagTypeID = (EnumTagTypeID)msgEvent.TagTypeID;
var isFirstValue = msgEvent.IsFirstValue.ToString().ToLower();
var alarmLevel = msgEvent.ShaftID.ToString();
var alarmMsg = msgEvent.ItemName.ToString();
string tagValue;
switch (tagTypeID)
{
case EnumTagTypeID.BOOL:
tagValue = (Convert.ToInt32(msgEvent.TagValue)).ToString();
break;
default:
tagValue = msgEvent.TagValue.ToString();
break;
}
// ── 报警处理(编码900~2000)──
if (tagTypeCodeID >= 900 & tagTypeCodeID < 2000)
{
if (ValueT(isFirstValue))
{
//不处理第一次变化的值
return;
}
var opNameNew = opName.Replace("_Alarm", "");
if (tagValue == "1")
{
B_DB_Opera.Event_Alarm_Start(opNameNew, tagTypeCodeID, alarmMsg, alarmLevel, tagID);
}
else
{
B_DB_Opera.Event_Alarm_End(opNameNew, tagTypeCodeID, alarmMsg, alarmLevel, tagID);
}
}
// ── 信号分发 ──
switch (tagTypeCodeID)
{
case 2: // 工件到位 → 启动/停止实时重量曲线采集
if (tagValue == "1")
{
WeighingPage?.AppendLog($"[{opName}] 工件到位信号触发");
CurveCollector_Start(opName);
}
else
{
CurveCollector_Stop(opName);
}
break;
case 14: // PLC心跳 → 回写PC心跳
WritePLC_IF(15, opName, tagValue);
break;
case 44: // 请求工作
if (ValueT(isFirstValue)) return;
if (tagValue == "1")
{
WeighingPage?.AppendLog($"[{opName}] PLC请求工作,开始处理...");
Weighing_HandleRequestWork(opName, tagID);
}
else
{
WritePLC_IF(66, opName, false); //允许工作
}
break;
case 19: // 请求保存
if (ValueT(isFirstValue)) return;
if (tagValue == "1")
{
CurveCollector_StopSampling(opName, true); // 先停止采样,保存完成后再关联称重记录ID
WeighingPage?.AppendLog($"[{opName}] PLC请求保存数据...");
Weighing_HandleRequestSave(opName, tagID);
}
else
{
WritePLC_IF(20, opName, false); //保存完成
WritePLC_IF(21, opName, false); //合格标志
}
break;
case 203: // 设备状态
B_DB_Opera.Event_DeviceStatus_Change(opName, tagValue);
break;
default:
break;
}
}
catch (Exception err)
{ }
}
// ====================================================================
// 称重交互核心方法
// ====================================================================
///
/// 获取称重类型:地面/放油前/放油后
/// Ground模式:统一返回"地面"
/// Hanging模式:OP10=放油前,OP20=放油后
///
private string GetWeighingType(string opName)
{
if (WeighingType == "Ground")
return "地面";
// Hanging模式
return opName == "OP10" ? "放油前" : "放油后";
}
///
/// 处理请求工作信号 (tagTypeCodeID=44)
/// 流程:读取工件信息 → 查询参数 → 写过站记录 → 按类型处理称重记录 → 回写允许工作
///
private void Weighing_HandleRequestWork(string opName, string tagID)
{
B_DB_Opera.SaveLog_Request(opName, Log_Type.ZK_MesHandler, "MIS_Function",
Log_FromAndTo.ZK, Log_FromAndTo.ZK, $"触发信号【44-请求工作】", out long AID);
try
{
// 1. 读取PLC工件信息
string engineNo = PLC_R.GetString_CleanGarbled(ReadPLC(10, opName)); // 总成编号
string modelNo = PLC_R.GetString_CleanGarbled(ReadPLC(11, opName)); // 机型号
string orderNo = PLC_R.GetString_CleanGarbled(ReadPLC(39, opName)); // 工单号
string palletNo = PLC_R.GetString_CleanGarbled(ReadPLC(80, opName)); // 托盘号
B_DB_Opera.SaveLog_Response($"【{opName}】读取工件:发动机={engineNo},机型={modelNo},工单={orderNo},托盘={palletNo}", AID);
// 推送工件信息到称重UI
int stIdx = WeighingPage?.GetStationIndex(opName) ?? 1;
WeighingPage?.UpdateStationInfo(stIdx, engineNo, modelNo, orderNo);
WeighingPage?.AppendLog($"[{opName}] 读取工件:{engineNo},机型={modelNo}");
// 2. 查询工件管理参数(加油量/抽油量/密度/残油量上下限)
if (!B_DB_Opera.QueryWorkpieceByModel(modelNo, out decimal addOilQty, out decimal extractOilQty, out decimal density,
out decimal residualOilUpperLimit, out decimal residualOilLowerLimit))
{
WritePLC_IF(112, opName, 3); // 报警代码=3,机型错误
B_DB_Opera.SaveLog_Response($"【{opName}】工件管理中未找到机型[{modelNo}]的参数,发动机={engineNo}", AID);
WeighingPage?.AppendLog($"[{opName}] 机型[{modelNo}]未找到配置参数");
return;
}
// 3. 推送工件参数到UI
WeighingPage?.UpdateOilInfo(stIdx, addOilQty, extractOilQty, density, 0, 0);
// 4. 确定称重类型和工位名称
string weighType = GetWeighingType(opName); // 地面/放油前/放油后
string stationName = weighType; // 工位名称直接用称重类型名
// 4. 写过站记录(所有类型统一:INSERT一条,到达时间=NOW)
B_DB_Opera.InsertStationRecord(engineNo, modelNo, orderNo, palletNo,
opName, stationName, addOilQty, extractOilQty, density, Curr_UserName);
// 5. 按类型处理称重记录
if (weighType == "放油后")
{
// 空中放油后:查找最新放油前记录(无论是否完成,支持多次测量)
if (!B_DB_Opera.QueryWeighingBeforeOil(engineNo, out _, out decimal preWeight, out _, out _, out _))
{
// 写报警代码=3(发动机号错误),阻断流程
WritePLC_IF(112, opName, 3);
B_DB_Opera.SaveLog_Response($"【{opName}】未找到发动机[{engineNo}]的空中称重记录", AID);
WeighingPage?.AppendLog($"[{opName}] 未找到[{engineNo}]放油前记录,进站失败");
return;
}
else
{
B_DB_Opera.SaveLog_Response($"【{opName}】空中放油后准备完成,发动机={engineNo},机型={modelNo},放油前重量={preWeight}kg", AID);
}
}
else
{
// 地面 或 空中放油前:每次都新建称重记录(支持同一产品多次测量取最新)
string recordType = weighType == "地面" ? "地面" : "空中";
B_DB_Opera.InsertWeighingRecord(opName, recordType, engineNo, modelNo, orderNo, palletNo,
0, 0, addOilQty, extractOilQty, density, residualOilUpperLimit, residualOilLowerLimit, 0, 0, 0, 0,
opName, Curr_UserName, isComplete: 0);
B_DB_Opera.SaveLog_Response($"【{opName}】{weighType}准备完成,发动机={engineNo},机型={modelNo},残油量范围={residualOilLowerLimit:F4}-{residualOilUpperLimit:F4}L", AID);
}
// 6. 回写允许工作
WritePLC_IF(66, opName, true);
}
catch (Exception err)
{
WritePLC_IF(112, opName, 1); // 报警代码=1,获取数据失败
B_DB_Opera.SaveLog_Response($"【{opName}】请求工作处理失败:{err.Message}", AID);
}
}
///
/// 处理请求保存信号 (tagTypeCodeID=19)
/// 流程:读取称重数据 → 更新过站记录 → 按类型处理称重记录 → 回写保存完成
///
private void Weighing_HandleRequestSave(string opName, string tagID)
{
B_DB_Opera.SaveLog_Request(opName, Log_Type.ZK_MesHandler, "MIS_Function",
Log_FromAndTo.ZK, Log_FromAndTo.ZK, $"触发信号【19-请求保存】", out long AID);
try
{
// 1. 读取PLC数据
decimal weight = Convert.ToDecimal(ReadPLC(100140, opName)); // 重量
decimal waterContent = Convert.ToDecimal(ReadPLC(100180, opName)); // 水含量
string engineNo = PLC_R.GetString_CleanGarbled(ReadPLC(10, opName)); // 产品编号
long curveWeighingRecordId = 0;
// 2. 更新过站记录(离开时间+称重重量)
B_DB_Opera.UpdateStationComplete(engineNo, opName, weight);
// 3. 确定类型并处理
string weighType = GetWeighingType(opName);
decimal oilReleaseQty = 0;
decimal residualOilQty = 0;
int finalQualityFlag = 1;
string qualityMsg = "";
if (weighType == "地面")
{
// 地面:查最新记录 → 放油量=重量/密度 → 标记完成
B_DB_Opera.QueryLatestRecord(opName, engineNo,
out long recordId, out _, out decimal addOil, out decimal extractOil, out decimal dens);
curveWeighingRecordId = recordId;
oilReleaseQty = dens > 0 ? weight / dens : 0;
residualOilQty = addOil - extractOil - oilReleaseQty;
B_DB_Opera.UpdateWeighingComplete(recordId, "地面", opName,
weight, oilReleaseQty, residualOilQty, waterContent, out finalQualityFlag, out qualityMsg);
B_DB_Opera.SaveLog_Response(
$"【{opName}】地面保存完成:发动机={engineNo},重量={weight}kg,放油量={oilReleaseQty:F4}L,残油量={residualOilQty:F4}L,合格标志={finalQualityFlag},{qualityMsg}", AID);
WeighingPage?.UpdateOilResult(WeighingPage?.GetStationIndex(opName) ?? 1, oilReleaseQty, residualOilQty);
WeighingPage?.AppendLog($"[{opName}] 保存完成:{engineNo},重量={weight:F2}kg,放油量={oilReleaseQty:F4}L");
}
else if (weighType == "放油前")
{
// 空中放油前:查最新记录 → 仅写入进站重量,不标记完成
B_DB_Opera.QueryLatestRecord(opName, engineNo,
out long recordId, out _, out _, out _, out _);
curveWeighingRecordId = recordId;
B_DB_Opera.UpdateWeighingComplete(recordId, "空中放油前", opName,
weight, 0, 0, waterContent, out finalQualityFlag, out qualityMsg);
B_DB_Opera.SaveLog_Response(
$"【{opName}】空中放油前保存完成:发动机={engineNo},进站重量={weight}kg,合格标志={finalQualityFlag},{qualityMsg}", AID);
WeighingPage?.AppendLog($"[{opName}] 放油前保存:{engineNo},重量={weight:F2}kg");
}
else // 放油后
{
// 空中放油后:查最新放油前记录(无论是否完成),计算放油量更新到该记录
if (B_DB_Opera.QueryWeighingBeforeOil(engineNo, out long recordId, out decimal preWeight,
out decimal addOil, out decimal extractOil, out decimal dens))
{
curveWeighingRecordId = recordId;
oilReleaseQty = dens > 0 ? (preWeight - weight) / dens : 0;
residualOilQty = addOil - extractOil - oilReleaseQty;
B_DB_Opera.UpdateWeighingComplete(recordId, "空中放油后", opName,
weight, oilReleaseQty, residualOilQty, waterContent, out finalQualityFlag, out qualityMsg);
B_DB_Opera.SaveLog_Response(
$"【{opName}】空中放油后保存完成:发动机={engineNo},放油前={preWeight}kg,放油后={weight}kg,放油量={oilReleaseQty:F4}L,残油量={residualOilQty:F4}L,合格标志={finalQualityFlag},{qualityMsg}", AID);
WeighingPage?.UpdateOilResult(WeighingPage?.GetStationIndex(opName) ?? 1, oilReleaseQty, residualOilQty);
WeighingPage?.AppendLog($"[{opName}] 放油后保存:{engineNo},放油量={oilReleaseQty:F4}L,残油量={residualOilQty:F4}L");
}
else
{
// 找不到放油前记录(可能直接进OP20):创建一条放油后记录并标记完成
curveWeighingRecordId = B_DB_Opera.InsertWeighingRecord(opName, "空中放油后", engineNo, "", "", "",
0, weight, 0, 0, 0, 0, 0, 0, 0, 2, waterContent,
opName, Curr_UserName, isComplete: 1);
finalQualityFlag = 2;
qualityMsg = "未找到放油前记录";
B_DB_Opera.SaveLog_Response(
$"【{opName}】放油后保存(无放油前记录):发动机={engineNo},放油后重量={weight}kg", AID);
WeighingPage?.AppendLog($"[{opName}] ⚠️ 放油后保存:{engineNo}(无放油前记录,已新建)");
}
}
CurveCollector_EndSegment(opName, curveWeighingRecordId);
// TODO: MES接口数据上传(接口对接后实现)
if (finalQualityFlag == 2 && !string.IsNullOrWhiteSpace(qualityMsg))
{
WeighingPage?.AppendLog($"[{opName}] 判定不合格:{qualityMsg}");
}
// 4. 先回写上位机判定的合格标志,再回写保存完成
WritePLC_IF(21, opName, finalQualityFlag);
WritePLC_IF(20, opName, true);
}
catch (Exception err)
{
CurveCollector_EndSegment(opName, 0);
WritePLC_IF(112, opName, 2); // 报警代码=2,保存失败
B_DB_Opera.SaveLog_Response($"【{opName}】保存处理失败:{err.Message}", AID);
WeighingPage?.AppendLog($"[{opName}] ❌ 保存异常:{err.Message}");
}
}
// ====================================================================
// 扫码枪业务处理
// ====================================================================
///
/// 扫码枪扫码完成后的业务处理
/// 将码值写入PLC地址102500,触发完成信号100016=1,1秒后复位
///
/// 工位号(OP10/OP20),由COM口绑定决定
/// 扫到的条码值
public void Barcode_HandleScan(string opName, string barcode)
{
B_DB_Opera.SaveLog_Request(opName, Log_Type.ZK_MesHandler, "MIS_Function",
Log_FromAndTo.ZK, Log_FromAndTo.ZK, $"扫码枪触发【{opName}】码值={barcode}", out long AID);
try
{
// 1. 写入码值到 PLC 地址 102500(PLC_PC_扫码枪值)
WritePLC_IF(102500, opName, barcode);
// 2. 写入扫码完成信号 100016 = 1(PC_PLC_扫码枪扫码完成)
WritePLC_IF(100016, opName, true);
// 3. 日志
B_DB_Opera.SaveLog_Response($"【{opName}】扫码完成:码值={barcode}", AID);
WeighingPage?.AppendLog($"[{opName}] 触发扫码 码值:{barcode}");
// 4. 1秒后复位 100016 = 0
System.Threading.Tasks.Task.Delay(1000).ContinueWith(_ =>
{
try { WritePLC_IF(100016, opName, false); }
catch { }
});
}
catch (Exception err)
{
B_DB_Opera.SaveLog_Response($"【{opName}】扫码处理失败:{err.Message}", AID);
WeighingPage?.AppendLog($"[{opName}] ❌ 扫码处理异常:{err.Message}");
}
}
private class CurveCollectorState
{
public string OpName;
public long SegmentId;
public Thread WorkerThread;
public volatile bool IsRunning;
public bool IsSegmentEnded;
public bool IsWaitingSave;
public int SeqNo;
public readonly object BufferLock = new object();
public readonly List Buffer = new List();
}
private static readonly ConcurrentDictionary _curveCollectors
= new ConcurrentDictionary(StringComparer.OrdinalIgnoreCase);
///
/// 工件到位后启动实时重量曲线采集。
///
private void CurveCollector_Start(string opName)
{
try
{
if (_curveCollectors.TryGetValue(opName, out CurveCollectorState oldState) && !oldState.IsSegmentEnded)
{
if (oldState.IsRunning) return;
CurveCollector_EndSegment(opName, 0);
}
string engineNo = PLC_R.GetString_CleanGarbled(ReadPLC(10, opName));
string modelNo = PLC_R.GetString_CleanGarbled(ReadPLC(11, opName));
long segmentId = B_DB_Opera.Curve_StartSegment(opName, engineNo, modelNo);
if (segmentId <= 0)
{
WeighingPage?.AppendLog($"[{opName}] 曲线段创建失败,未启动采集");
return;
}
var state = new CurveCollectorState
{
OpName = opName,
SegmentId = segmentId,
IsRunning = true
};
state.WorkerThread = new Thread(() => CurveCollector_Work(state))
{
IsBackground = true,
Name = $"CurveCollector_{opName}"
};
_curveCollectors[opName] = state;
state.WorkerThread.Start();
WeighingPage?.AppendLog($"[{opName}] 实时重量曲线采集启动,段ID={segmentId}");
}
catch (Exception err)
{
WeighingPage?.AppendLog($"[{opName}] 曲线采集启动异常:{err.Message}");
}
}
///
/// 采集线程:200ms读取一次实时重量,满10条批量写库。
///
private void CurveCollector_Work(CurveCollectorState state)
{
while (state.IsRunning)
{
try
{
decimal weight = Convert.ToDecimal(ReadPLC(100220, state.OpName));
List writePoints = null;
lock (state.BufferLock)
{
state.Buffer.Add(new CurveSamplePoint
{
SeqNo = ++state.SeqNo,
SampleTime = DateTime.Now,
Weight = weight
});
if (state.Buffer.Count >= 10)
{
writePoints = new List(state.Buffer);
state.Buffer.Clear();
}
}
if (writePoints != null)
{
B_DB_Opera.Curve_WritePoints(state.SegmentId, writePoints);
}
}
catch (Exception err)
{
WeighingPage?.AppendLog($"[{state.OpName}] 曲线采样异常:{err.Message}");
}
Thread.Sleep(200);
}
CurveCollector_Flush(state);
}
///
/// 停止采样线程并刷出剩余点,但暂不关闭曲线段。
///
private void CurveCollector_StopSampling(string opName, bool waitingSave = false)
{
if (!_curveCollectors.TryGetValue(opName, out CurveCollectorState state)) return;
if (waitingSave)
{
state.IsWaitingSave = true;
}
state.IsRunning = false;
if (state.WorkerThread != null && state.WorkerThread.IsAlive)
{
state.WorkerThread.Join(2000);
}
CurveCollector_Flush(state);
}
///
/// 工件离开时停止采集并关闭曲线段。
///
private void CurveCollector_Stop(string opName)
{
if (_curveCollectors.TryGetValue(opName, out CurveCollectorState state) && state.IsWaitingSave)
{
return;
}
CurveCollector_EndSegment(opName, 0);
}
///
/// 保存完成后关闭曲线段,并关联称重记录ID。
///
private void CurveCollector_EndSegment(string opName, long weighingRecordId)
{
if (!_curveCollectors.TryGetValue(opName, out CurveCollectorState state)) return;
CurveCollector_StopSampling(opName);
if (!state.IsSegmentEnded)
{
B_DB_Opera.Curve_EndSegment(state.SegmentId, weighingRecordId);
state.IsSegmentEnded = true;
WeighingPage?.AppendLog($"[{opName}] 实时重量曲线采集结束,段ID={state.SegmentId}");
}
_curveCollectors.TryRemove(opName, out _);
}
///
/// 将采集缓冲区剩余点写入数据库。
///
private void CurveCollector_Flush(CurveCollectorState state)
{
List writePoints = null;
lock (state.BufferLock)
{
if (state.Buffer.Count > 0)
{
writePoints = new List(state.Buffer);
state.Buffer.Clear();
}
}
if (writePoints != null)
{
B_DB_Opera.Curve_WritePoints(state.SegmentId, writePoints);
}
}
}
}