增加工位号兼容功能 不依赖固定的 OP10 OP20做硬编码判定 通过App.config作为工位依据

This commit is contained in:
XingCheng3
2026-05-13 01:01:09 +08:00
parent 0ca8274260
commit 69b69af17f
6 changed files with 244 additions and 191 deletions

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@@ -1,38 +1,41 @@
<?xml version="1.0" encoding="utf-8"?>
<configuration>
<appSettings>
<add key="IsDemoMesServer" value="1"/>
<add key="BasicDataTableFile" value="SignalTable_CZ.xlsx"/>
<add key="IsAllowWrite" value="1"/>
<!--是启用写监控报错日志-->
<add key="IsWriteMonitorLog" value="0"/>
<add key="IsWriteLog4" value="1"/>
<?xml version="1.0" encoding="utf-8"?>
<configuration>
<appSettings>
<add key="IsDemoMesServer" value="1"/>
<add key="BasicDataTableFile" value="SignalTable_CZ.xlsx"/>
<add key="IsAllowWrite" value="1"/>
<!--是启用写监控报错日志-->
<add key="IsWriteMonitorLog" value="0"/>
<add key="IsWriteLog4" value="1"/>
<!--称重类型Ground=地面称重(两独立工位), Hanging=空中称重/吊称(放油前+放油后)-->
<add key="WeighingType" value="Hanging"/>
<!--逻辑工位映射必须与SignalTable_CZ.xlsx的设备类型对应表工位号一致-->
<add key="Station1OpName" value="ST04"/>
<add key="Station2OpName" value="ST05"/>
<!--数据库连接-->
<add key="ConnectionString" value="server=.,1333;database=MESBasicDB_WC_CZGKJ;uid=sa;pwd=126.com;Connection Reset=FALSE;Max Pool Size = 1000"/>
<!--WebApi-->
<add key="WebApi_Port" value="9981"/>
<add key="WebApi_ReqUrl_WMS_Call" value="http://127.0.0.1:9981/api/wms/msgRequest_WMS_Call"/>
<add key="WebApi_ReqUrl_WMS_Return" value="http://127.0.0.1:9981/api/wms/msgRequest_WMS_Return"/>
<add key="WebUrl_AGV_HK" value=" http://127.0.0.1:9981/api/agv/MES_To_AGV_HK_Continue" />
<add key="WebUrl_AGV_HK_CTU" value="http://127.0.0.1:9981/api/agv/MES_To_AGV_HK_CTU" />
<add key="WebUrl_AGV_HK_agvCallback" value="http://127.0.0.1:9981/api/agv/agvCallback" />
<!--WebApi-->
<add key="WebApi_Port" value="9981"/>
<add key="WebApi_ReqUrl_WMS_Call" value="http://127.0.0.1:9981/api/wms/msgRequest_WMS_Call"/>
<add key="WebApi_ReqUrl_WMS_Return" value="http://127.0.0.1:9981/api/wms/msgRequest_WMS_Return"/>
<add key="WebUrl_AGV_HK" value=" http://127.0.0.1:9981/api/agv/MES_To_AGV_HK_Continue" />
<add key="WebUrl_AGV_HK_CTU" value="http://127.0.0.1:9981/api/agv/MES_To_AGV_HK_CTU" />
<add key="WebUrl_AGV_HK_agvCallback" value="http://127.0.0.1:9981/api/agv/agvCallback" />
<!--扫码枪1=启用, 0=禁用-->
<add key="IsUseBarcode" value="0"/>
<!--OP10扫码枪COM口如COM3-->
<add key="OP10BarCOM" value="COM2"/>
<!--OP20扫码枪COM口如COM4-->
<add key="OP20BarCOM" value="COM3"/>
<!--扫码枪波特率-->
<add key="BarcodeBaudRate" value="9600"/>
</appSettings>
<startup>
<supportedRuntime version="v4.0" sku=".NETFramework,Version=v4.8"/>
</startup>
</configuration>
<!--工位1扫码枪COM口如COM3-->
<add key="Station1BarCOM" value="COM2"/>
<!--工位2扫码枪COM口如COM4-->
<add key="Station2BarCOM" value="COM3"/>
<!--扫码枪波特率-->
<add key="BarcodeBaudRate" value="9600"/>
</appSettings>
<startup>
<supportedRuntime version="v4.0" sku=".NETFramework,Version=v4.8"/>
</startup>
</configuration>

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@@ -57,18 +57,28 @@ namespace MesWork
/// </summary>
public static string WeighingType = AppSettings["WeighingType"] ?? "Hanging";
/// <summary>
/// 工位1现场工位号Hanging模式下代表放油前工位
/// </summary>
public static string Station1OpName = AppSettings["Station1OpName"] ?? "";
/// <summary>
/// 工位2现场工位号Hanging模式下代表放油后工位
/// </summary>
public static string Station2OpName = AppSettings["Station2OpName"] ?? "";
/// <summary>
/// 是否启用扫码枪1=启用, 0=禁用
/// </summary>
public static int IsUseBarcode = int.TryParse(AppSettings["IsUseBarcode"], out var _iub) ? _iub : 0;
/// <summary>
/// OP10扫码枪COM口如COM3空则不启用
/// 工位1扫码枪COM口如COM3空则不启用
/// </summary>
public static string OP10BarCOM = AppSettings["OP10BarCOM"] ?? "";
public static string Station1BarCOM = AppSettings["Station1BarCOM"] ?? "";
/// <summary>
/// OP20扫码枪COM口如COM4空则不启用
/// 工位2扫码枪COM口如COM4空则不启用
/// </summary>
public static string OP20BarCOM = AppSettings["OP20BarCOM"] ?? "";
public static string Station2BarCOM = AppSettings["Station2BarCOM"] ?? "";
/// <summary>
/// 扫码枪波特率
/// </summary>

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@@ -10,7 +10,7 @@ namespace MesWork
public static class BarcodeManager
{
/// <summary>
/// 扫码枪实例字典key = opNameOP10/OP20
/// 扫码枪实例字典key = opName
/// </summary>
public static Dictionary<string, BarcodeScanner> Scanners { get; } = new Dictionary<string, BarcodeScanner>(StringComparer.OrdinalIgnoreCase);
@@ -33,27 +33,24 @@ namespace MesWork
int baudRate = MesWorkForm.BarcodeBaudRate;
// OP10
string op10Com = MesWorkForm.OP10BarCOM?.Trim();
if (!string.IsNullOrEmpty(op10Com))
InitScanner(MesWorkForm.Station1OpName, MesWorkForm.Station1BarCOM, baudRate);
InitScanner(MesWorkForm.Station2OpName, MesWorkForm.Station2BarCOM, baudRate);
}
private static void InitScanner(string opName, string comPort, int baudRate)
{
opName = opName?.Trim();
comPort = comPort?.Trim();
if (string.IsNullOrEmpty(opName) || string.IsNullOrEmpty(comPort))
{
var scanner = new BarcodeScanner("OP10", baudRate);
scanner.BarcodeReceived += HandleBarcodeReceived;
scanner.Log += HandleLog;
Scanners["OP10"] = scanner;
scanner.Connect(op10Com);
return;
}
// OP20
string op20Com = MesWorkForm.OP20BarCOM?.Trim();
if (!string.IsNullOrEmpty(op20Com))
{
var scanner = new BarcodeScanner("OP20", baudRate);
scanner.BarcodeReceived += HandleBarcodeReceived;
scanner.Log += HandleLog;
Scanners["OP20"] = scanner;
scanner.Connect(op20Com);
}
var scanner = new BarcodeScanner(opName, baudRate);
scanner.BarcodeReceived += HandleBarcodeReceived;
scanner.Log += HandleLog;
Scanners[opName] = scanner;
scanner.Connect(comPort);
}
/// <summary>

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@@ -134,18 +134,24 @@ namespace MesWork
// ====================================================================
// 称重交互核心方法
// ====================================================================
/// <summary>
/// 获取称重类型:地面/放油前/放油后
/// Ground模式统一返回"地面"
/// Hanging模式OP10=放油前,OP20=放油后
/// </summary>
private string GetWeighingType(string opName)
{
if (WeighingType == "Ground")
return "地面";
// Hanging模式
return opName == "OP10" ? "放油前" : "放油后";
}
/// <summary>
/// 获取称重类型:地面/放油前/放油后
/// Ground模式统一返回"地面"
/// Hanging模式工位1=放油前,工位2=放油后
/// </summary>
private string GetWeighingType(string opName)
{
if (WeighingType == "Ground")
return "地面";
if (string.Equals(opName, Station1OpName, StringComparison.OrdinalIgnoreCase))
return "放油前";
if (string.Equals(opName, Station2OpName, StringComparison.OrdinalIgnoreCase))
return "放油后";
throw new InvalidOperationException($"工位号[{opName}]未匹配到App.config中的Station1OpName/Station2OpName请检查工位配置");
}
/// <summary>
@@ -422,7 +428,7 @@ namespace MesWork
}
else
{
// 找不到放油前记录(可能直接进OP20):创建一条放油后记录并标记完成
// 找不到放油前记录(可能直接进放油后工位):创建一条放油后记录并标记完成
curveWeighingRecordId = B_DB_Opera.InsertWeighingRecord(opName, "空中放油后", engineNo, "", "", "",
0, weight, 0, 0, 0, 0, 0, 0, 0, 2, waterContent,
opName, Curr_UserName, isComplete: 1); // 异常兜底记录,质量直接判不合格
@@ -458,7 +464,7 @@ namespace MesWork
/// 扫码枪扫码完成后的业务处理
/// 将码值写入PLC地址102500触发完成信号100016=11秒后复位
/// </summary>
/// <param name="opName">工位号OP10/OP20由COM口绑定决定</param>
/// <param name="opName">工位号由COM口绑定决定</param>
/// <param name="barcode">扫到的条码值</param>
public void Barcode_HandleScan(string opName, string barcode)
{

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@@ -1,44 +1,44 @@
using DC_A95;
using ExternalDataSync;
using Newtonsoft.Json;
using System;
using System.Collections.Generic;
using System.Data;
using System.Diagnostics;
using System.Threading;
using System.Threading.Tasks;
using System.Windows.Forms;
using SystemFramework;
using WebApi;
namespace MesWork
{
/// <summary>
/// 程式启动
/// </summary>
public partial class MesWorkForm
{
/// <summary>
/// 从这里启动
/// </summary>
/// <param name="e"></param>
protected override void OnShown(EventArgs e)
{
}
public void OnStart(params object[] o)
{
//【1】系统基本参数设定
ThreadPool.SetMaxThreads(workerThreads, completionPortThreads);
Never_Know.Hello_You_All_Never_Know = Hello_You_All_Never_Know;
// 加载信号表(按设备类型对应表展开多工位)
var (dt_Tag_Mes, dt_Device) = BuildSignalTable(BasicDataTableFile);
// 保存工位名称列表及显示名映射供UC_Weighing标题使用
StationOpNames = new System.Collections.Generic.List<string>();
StationDisplayNames = new System.Collections.Generic.Dictionary<string, string>(System.StringComparer.OrdinalIgnoreCase);
int stIdx = 1;
using DC_A95;
using ExternalDataSync;
using Newtonsoft.Json;
using System;
using System.Collections.Generic;
using System.Data;
using System.Diagnostics;
using System.Threading;
using System.Threading.Tasks;
using System.Windows.Forms;
using SystemFramework;
using WebApi;
namespace MesWork
{
/// <summary>
/// 程式启动
/// </summary>
public partial class MesWorkForm
{
/// <summary>
/// 从这里启动
/// </summary>
/// <param name="e"></param>
protected override void OnShown(EventArgs e)
{
}
public void OnStart(params object[] o)
{
//【1】系统基本参数设定
ThreadPool.SetMaxThreads(workerThreads, completionPortThreads);
Never_Know.Hello_You_All_Never_Know = Hello_You_All_Never_Know;
// 加载信号表(按设备类型对应表展开多工位)
var (dt_Tag_Mes, dt_Device) = BuildSignalTable(BasicDataTableFile);
// 保存工位名称列表及显示名映射供UC_Weighing标题使用
StationOpNames = new System.Collections.Generic.List<string>();
StationDisplayNames = new System.Collections.Generic.Dictionary<string, string>(System.StringComparer.OrdinalIgnoreCase);
int stIdx = 1;
foreach (System.Data.DataRow row in dt_Device.Rows)
{
string opName = row["工位号"].ToString().Trim();
@@ -48,87 +48,117 @@ namespace MesWork
StationDisplayNames[opName] = $"{opName}-{dataSource}";
stIdx++;
}
ValidateStationConfig();
LoadOPCData(dt_Tag_Mes, dt_Device, IsDemoMesServer, IsWriteMonitorLog, true, false, out string error);
if (error.Length > 0)
{
MessageBox.Show($"加载信号产生错误,程序不能启动!!错误:{error}");
Process.GetCurrentProcess().Kill();
}
Thread.Sleep(200);
StartServer();
Thread.Sleep(200);
First_TagMonitor();
var task1 = new Thread(new ThreadStart(Loop_SelectAlarmShow));
task1.IsBackground = true;
task1.Start();
// Loop_ReadRealPageShow 已移除PLC信号显示将在 UC_Weighing 中实现
// var task2 = new Thread(new ThreadStart(Loop_ReadRealPageShow));
// task2.IsBackground = true;
// task2.Start();
initServer = new InitServer(MesWorkForm.WebApi_Port);
if (error.Length > 0)
{
MessageBox.Show($"加载信号产生错误,程序不能启动!!错误:{error}");
Process.GetCurrentProcess().Kill();
}
Thread.Sleep(200);
StartServer();
Thread.Sleep(200);
First_TagMonitor();
var task1 = new Thread(new ThreadStart(Loop_SelectAlarmShow));
task1.IsBackground = true;
task1.Start();
// Loop_ReadRealPageShow 已移除PLC信号显示将在 UC_Weighing 中实现
// var task2 = new Thread(new ThreadStart(Loop_ReadRealPageShow));
// task2.IsBackground = true;
// task2.Start();
initServer = new InitServer(MesWorkForm.WebApi_Port);
B_DB_Opera.SaveLog_Request(Curr_Station, Log_Type.ZK_Login, "", Log_FromAndTo.ZK, Log_FromAndTo.ZK, $"称重系统启动成功WebPort:[{MesWorkForm.WebApi_Port}]", out long AID);
}
/// <summary>
/// 构建信号表读取Excel模板按「设备类型对应表」的工位配置展开
/// 每个工位独立克隆一份模板TagID加工位号前缀如 OP10_TAG_0000001
/// 并填充对应的 工位号、数据来源、IP、DB
/// 校验App.config中的逻辑工位必须能匹配Excel启用工位避免工位号配错后继续运行。
/// </summary>
/// <param name="excelFile">信号表Excel文件路径</param>
/// <returns>(展开后的信号表, 设备类型对应表)</returns>
private static (DataTable dtTagMes, DataTable dtDevice) BuildSignalTable(string excelFile)
private static void ValidateStationConfig()
{
// 读取设备类型对应表(所有启用的工位)
var dtDevice = NPOITest.ExeclHelper.ExcelToDataTable(excelFile, "设备类型对应表", true)
.Select("是否启用='1'").CopyToDataTable();
// 读取 MES_基本变量原始数据 模板(取全部启用行作为模板)
var dtTemplate = NPOITest.ExeclHelper.ExcelToDataTable(excelFile, "MES_基本变量原始数据", true)
.Select("是否启用='1'").CopyToDataTable();
// 按工位数量克隆模板
var dtTagMes = dtTemplate.Clone();
foreach (DataRow devRow in dtDevice.Rows)
string station1 = Station1OpName?.Trim();
string station2 = Station2OpName?.Trim();
if (string.IsNullOrWhiteSpace(station1) || string.IsNullOrWhiteSpace(station2))
{
string stationNo = devRow["工位号"].ToString().Trim(); // OP10, OP20
string dataSource = devRow["数据来源"].ToString().Trim(); // 称重位1, 称重位2
string deviceIP = devRow["设备IP"].ToString().Trim(); // 192.168.0.1
string deviceDB = devRow["DB"].ToString().Trim(); // DB1310, DB1311
// 提取纯DB号 ("DB1310" → "1310",若本身是数字则保持)
//string dbNumber = deviceDB.StartsWith("DB", StringComparison.OrdinalIgnoreCase)
// ? deviceDB.Substring(2) : deviceDB;
string dbNumber = deviceDB;
foreach (DataRow tplRow in dtTemplate.Rows)
{
var newRow = dtTagMes.NewRow();
for (int c = 0; c < dtTemplate.Columns.Count; c++)
newRow[c] = tplRow[c];
// 覆盖关键字段
newRow["TagID"] = $"{stationNo}_{tplRow["TagID"].ToString().Trim()}";
newRow["工位号"] = stationNo;
newRow["数据来源"] = dataSource;
newRow["IP"] = deviceIP;
newRow["DBName"] = dbNumber;
dtTagMes.Rows.Add(newRow);
}
MessageBox.Show("App.config未配置Station1OpName或Station2OpName程序不能启动。");
Process.GetCurrentProcess().Kill();
}
return (dtTagMes, dtDevice);
if (string.Equals(station1, station2, StringComparison.OrdinalIgnoreCase))
{
MessageBox.Show($"App.config中Station1OpName和Station2OpName不能相同当前均为[{station1}],程序不能启动。");
Process.GetCurrentProcess().Kill();
}
bool hasStation1 = StationOpNames.Exists(x => string.Equals(x, station1, StringComparison.OrdinalIgnoreCase));
bool hasStation2 = StationOpNames.Exists(x => string.Equals(x, station2, StringComparison.OrdinalIgnoreCase));
if (!hasStation1 || !hasStation2)
{
string excelStations = string.Join("、", StationOpNames);
MessageBox.Show($"App.config工位配置与SignalTable_CZ.xlsx不一致程序不能启动。\r\nStation1OpName={station1}\r\nStation2OpName={station2}\r\nExcel启用工位={excelStations}");
Process.GetCurrentProcess().Kill();
}
}
}
}
/// <summary>
/// 构建信号表读取Excel模板按「设备类型对应表」的工位配置展开
/// 每个工位独立克隆一份模板TagID加工位号前缀如 OP10_TAG_0000001
/// 并填充对应的 工位号、数据来源、IP、DB
/// </summary>
/// <param name="excelFile">信号表Excel文件路径</param>
/// <returns>(展开后的信号表, 设备类型对应表)</returns>
private static (DataTable dtTagMes, DataTable dtDevice) BuildSignalTable(string excelFile)
{
// 读取设备类型对应表(所有启用的工位)
var dtDevice = NPOITest.ExeclHelper.ExcelToDataTable(excelFile, "设备类型对应表", true)
.Select("是否启用='1'").CopyToDataTable();
// 读取 MES_基本变量原始数据 模板(取全部启用行作为模板)
var dtTemplate = NPOITest.ExeclHelper.ExcelToDataTable(excelFile, "MES_基本变量原始数据", true)
.Select("是否启用='1'").CopyToDataTable();
// 按工位数量克隆模板
var dtTagMes = dtTemplate.Clone();
foreach (DataRow devRow in dtDevice.Rows)
{
string stationNo = devRow["工位号"].ToString().Trim(); // OP10, OP20
string dataSource = devRow["数据来源"].ToString().Trim(); // 称重位1, 称重位2
string deviceIP = devRow["设备IP"].ToString().Trim(); // 192.168.0.1
string deviceDB = devRow["DB"].ToString().Trim(); // DB1310, DB1311
// 提取纯DB号 ("DB1310" → "1310",若本身是数字则保持)
//string dbNumber = deviceDB.StartsWith("DB", StringComparison.OrdinalIgnoreCase)
// ? deviceDB.Substring(2) : deviceDB;
string dbNumber = deviceDB;
foreach (DataRow tplRow in dtTemplate.Rows)
{
var newRow = dtTagMes.NewRow();
for (int c = 0; c < dtTemplate.Columns.Count; c++)
newRow[c] = tplRow[c];
// 覆盖关键字段
newRow["TagID"] = $"{stationNo}_{tplRow["TagID"].ToString().Trim()}";
newRow["工位号"] = stationNo;
newRow["数据来源"] = dataSource;
newRow["IP"] = deviceIP;
newRow["DBName"] = dbNumber;
dtTagMes.Rows.Add(newRow);
}
}
return (dtTagMes, dtDevice);
}
}
}

View File

@@ -10,13 +10,13 @@ namespace MesWork.Pages
/// </summary>
public partial class UC_SystemSettings : UserControl
{
// OP10 控件
// 工位1控件
private ComboBox cmb_Com1;
private Button btn_Connect1, btn_Disconnect1, btn_ManualSend1;
private Label lbl_Status1, lbl_ScanTime1;
private TextBox txt_Barcode1;
// OP20 控件
// 工位2控件
private ComboBox cmb_Com2;
private Button btn_Connect2, btn_Disconnect2, btn_ManualSend2;
private Label lbl_Status2, lbl_ScanTime2;
@@ -26,19 +26,26 @@ namespace MesWork.Pages
{
InitializeComponent();
string station1 = MesWorkForm.Station1OpName;
string station2 = MesWorkForm.Station2OpName;
grp_Station1.Text = $" 工位1{station1} ";
grp_Station2.Text = $" 工位2{station2} ";
grp_Scanner1.Text = $" {station1} 扫码枪 ";
grp_Scanner2.Text = $" {station2} 扫码枪 ";
if (BarcodeManager.IsEnabled)
{
BuildScannerPanel(grp_Scanner1, "OP10", ref cmb_Com1, ref lbl_Status1, ref txt_Barcode1, ref lbl_ScanTime1,
BuildScannerPanel(grp_Scanner1, station1, ref cmb_Com1, ref lbl_Status1, ref txt_Barcode1, ref lbl_ScanTime1,
ref btn_Connect1, ref btn_Disconnect1, ref btn_ManualSend1);
BuildScannerPanel(grp_Scanner2, "OP20", ref cmb_Com2, ref lbl_Status2, ref txt_Barcode2, ref lbl_ScanTime2,
BuildScannerPanel(grp_Scanner2, station2, ref cmb_Com2, ref lbl_Status2, ref txt_Barcode2, ref lbl_ScanTime2,
ref btn_Connect2, ref btn_Disconnect2, ref btn_ManualSend2);
timer_Refresh.Start();
}
else
{
BuildScannerPanel(grp_Scanner1, "OP10", ref cmb_Com1, ref lbl_Status1, ref txt_Barcode1, ref lbl_ScanTime1,
BuildScannerPanel(grp_Scanner1, station1, ref cmb_Com1, ref lbl_Status1, ref txt_Barcode1, ref lbl_ScanTime1,
ref btn_Connect1, ref btn_Disconnect1, ref btn_ManualSend1);
BuildScannerPanel(grp_Scanner2, "OP20", ref cmb_Com2, ref lbl_Status2, ref txt_Barcode2, ref lbl_ScanTime2,
BuildScannerPanel(grp_Scanner2, station2, ref cmb_Com2, ref lbl_Status2, ref txt_Barcode2, ref lbl_ScanTime2,
ref btn_Connect2, ref btn_Disconnect2, ref btn_ManualSend2);
grp_Scanner1.Enabled = false;
grp_Scanner2.Enabled = false;
@@ -182,12 +189,12 @@ namespace MesWork.Pages
private async void btn_WeightClear1_Click(object sender, EventArgs e)
{
await DoWeightClearAsync("OP10", btn_WeightClear1);
await DoWeightClearAsync(MesWorkForm.Station1OpName, btn_WeightClear1);
}
private async void btn_WeightClear2_Click(object sender, EventArgs e)
{
await DoWeightClearAsync("OP20", btn_WeightClear2);
await DoWeightClearAsync(MesWorkForm.Station2OpName, btn_WeightClear2);
}
private async Task DoWeightClearAsync(string opName, Button btn)
@@ -230,8 +237,8 @@ namespace MesWork.Pages
private void timer_Refresh_Tick(object sender, EventArgs e)
{
RefreshScannerStatus("OP10", lbl_Status1, txt_Barcode1, lbl_ScanTime1);
RefreshScannerStatus("OP20", lbl_Status2, txt_Barcode2, lbl_ScanTime2);
RefreshScannerStatus(MesWorkForm.Station1OpName, lbl_Status1, txt_Barcode1, lbl_ScanTime1);
RefreshScannerStatus(MesWorkForm.Station2OpName, lbl_Status2, txt_Barcode2, lbl_ScanTime2);
}
private void RefreshScannerStatus(string opName, Label lblStatus, TextBox txtBar, Label lblTime)