提交最新项目改动
This commit is contained in:
XingCheng3
@@ -5,7 +5,6 @@ using System;
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using System.Collections.Generic;
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using System.Data;
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using System.Data.SqlClient;
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using System.Linq;
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using System.Threading.Tasks;
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namespace MesWork
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@@ -431,17 +430,17 @@ namespace MesWork
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// ====================================================================
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/// <summary>
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/// 创建曲线段记录（工件到位时调用）
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/// 创建紧凑曲线记录，点位值在保存时一次性写入。
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/// </summary>
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/// <returns>段ID，失败返回-1</returns>
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public static long Curve_StartSegment(string opName, string engineNo, string modelNo)
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public static long CurveRecord_Start(string opName, string productNo, string modelNo, int sampleIntervalMs)
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{
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var sqlParameter = new SqlParameter[] {
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new SqlParameter("@工位号", opName),
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new SqlParameter("@发动机号", engineNo),
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new SqlParameter("@机型号", modelNo ?? (object)DBNull.Value)
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new SqlParameter("@产品编号", productNo),
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new SqlParameter("@机型号", modelNo ?? (object)DBNull.Value),
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new SqlParameter("@采样间隔ms", sampleIntervalMs)
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};
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SqlOperation.ExecuteStoredProcedure("称重曲线_开始段", sqlParameter, out DataTable dt, out string err);
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SqlOperation.ExecuteStoredProcedure("称重曲线记录_开始", sqlParameter, out DataTable dt, out string err);
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if (dt != null && dt.Rows.Count > 0 && dt.Rows[0]["result"].ToString() == "1")
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{
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return Convert.ToInt64(dt.Rows[0]["ID"]);
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@@ -450,46 +449,43 @@ namespace MesWork
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}
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/// <summary>
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/// 批量写入曲线采样点（采集线程每攒够N条调用一次）
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/// 保存紧凑曲线点位字符串，并关联最终称重记录。
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/// </summary>
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/// <param name="segmentId">段ID</param>
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/// <param name="points">采样点列表</param>
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/// <returns>写入条数，失败返回0</returns>
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public static int Curve_WritePoints(long segmentId, List<CurveSamplePoint> points)
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public static bool CurveRecord_Save(long curveId, long weighingRecordId, int sampleCount, string pointValues,
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decimal? finalWeight, int? finalStartSeq, int? finalEndSeq)
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{
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if (points == null || points.Count == 0) return 0;
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// 用 JSON 序列化避免小数区域格式和字符串拼接转义问题。
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var json = JsonConvert.SerializeObject(points.Select(p => new
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{
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seq = p.SeqNo,
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time = p.SampleTime.ToString("yyyy-MM-ddTHH:mm:ss.fff"),
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weight = p.Weight
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}));
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var sqlParameter = new SqlParameter[] {
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new SqlParameter("@段ID", segmentId),
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new SqlParameter("@采样数据", json)
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new SqlParameter("@ID", curveId),
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new SqlParameter("@称重记录ID", weighingRecordId > 0 ? (object)weighingRecordId : DBNull.Value),
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new SqlParameter("@采样点数", sampleCount),
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new SqlParameter("@点位值", string.IsNullOrEmpty(pointValues) ? (object)DBNull.Value : pointValues),
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new SqlParameter("@最终重量", finalWeight.HasValue ? (object)finalWeight.Value : DBNull.Value),
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new SqlParameter("@最终取点开始序号", finalStartSeq.HasValue ? (object)finalStartSeq.Value : DBNull.Value),
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new SqlParameter("@最终取点结束序号", finalEndSeq.HasValue ? (object)finalEndSeq.Value : DBNull.Value)
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};
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SqlOperation.ExecuteStoredProcedure("称重曲线_批量写入", sqlParameter, out DataTable dt, out string err);
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if (dt != null && dt.Rows.Count > 0 && dt.Rows[0]["result"].ToString() == "1")
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{
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return Convert.ToInt32(dt.Rows[0]["count"]);
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}
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return 0;
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SqlOperation.ExecuteStoredProcedure("称重曲线记录_保存", sqlParameter, out DataTable dt, out string err);
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return dt != null && dt.Rows.Count > 0 && dt.Rows[0]["result"].ToString() == "1";
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}
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/// <summary>
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/// 结束曲线段（请求保存时调用，关联称重记录ID）
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/// 查询指定产品最新紧凑曲线记录。
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/// </summary>
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public static bool Curve_EndSegment(long segmentId, long weighingRecordId)
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public static bool CurveRecord_QueryLatest(string opName, string productNo, out string pointValues, out decimal finalWeight)
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{
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pointValues = "";
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finalWeight = 0;
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var sqlParameter = new SqlParameter[] {
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new SqlParameter("@段ID", segmentId),
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new SqlParameter("@称重记录ID", weighingRecordId > 0 ? (object)weighingRecordId : DBNull.Value)
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new SqlParameter("@工位号", opName),
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new SqlParameter("@产品编号", productNo)
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};
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SqlOperation.ExecuteStoredProcedure("称重曲线_结束段", sqlParameter, out DataTable dt, out string err);
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return dt != null && dt.Rows.Count > 0 && dt.Rows[0]["result"].ToString() == "1";
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SqlOperation.ExecuteStoredProcedure("称重曲线记录_查询最新", sqlParameter, out DataTable dt, out string err);
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if (dt != null && dt.Rows.Count > 0 && dt.Rows[0]["result"].ToString() == "1")
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{
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pointValues = dt.Rows[0]["点位值"]?.ToString() ?? "";
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decimal.TryParse(dt.Rows[0]["最终重量"]?.ToString(), out finalWeight);
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return true;
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}
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return false;
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}
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}
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281
SCADA/Funtion/MIS_CurveCollector.cs
Normal file
281
SCADA/Funtion/MIS_CurveCollector.cs
Normal file
@@ -0,0 +1,281 @@
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using System;
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using System.Collections.Concurrent;
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using System.Collections.Generic;
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using System.Globalization;
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using System.Linq;
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using System.Threading;
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namespace MesWork
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{
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public partial class MesWorkForm
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{
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private class CurveCollectorState
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{
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public string OpName;
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public long CurveId;
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public string ProductNo;
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public Thread WorkerThread;
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public volatile bool IsRunning;
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public bool IsSegmentEnded;
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public bool IsPointValuesSaved;
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public int SeqNo;
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public readonly object BufferLock = new object();
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public readonly List<CurveSamplePoint> Buffer = new List<CurveSamplePoint>();
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public decimal? StableWeight;
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public int? StableStartSeq;
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public int? StableEndSeq;
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}
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private static readonly ConcurrentDictionary<string, CurveCollectorState> _curveCollectors
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= new ConcurrentDictionary<string, CurveCollectorState>(StringComparer.OrdinalIgnoreCase);
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private const int CurveCollectorSampleIntervalMs = 200;
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private const int CurveStableWindowSize = 20;
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/// <summary>
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/// 允许工作后启动曲线采集，每个工位同一时间只保留一个采集段。
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/// </summary>
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private void CurveCollector_Start(string opName, string productNo, string modelNo)
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{
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try
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{
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if (_curveCollectors.TryGetValue(opName, out CurveCollectorState oldState) && !oldState.IsSegmentEnded)
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{
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if (oldState.IsRunning) return;
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CurveCollector_EndSegment(opName, 0); // 清理上一次未正常结束的曲线
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}
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long curveId = B_DB_Opera.CurveRecord_Start(opName, productNo, modelNo, CurveCollectorSampleIntervalMs); // 先建曲线主记录
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if (curveId <= 0)
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{
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WeighingPage?.AppendLog($"[{opName}] 曲线记录创建失败，未启动采集");
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return;
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}
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var state = new CurveCollectorState
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{
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OpName = opName,
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CurveId = curveId,
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ProductNo = productNo,
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IsRunning = true
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};
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state.WorkerThread = new Thread(() => CurveCollector_Work(state))
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{
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IsBackground = true,
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Name = $"CurveCollector_{opName}"
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};
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_curveCollectors[opName] = state;
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state.WorkerThread.Start();
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WeighingPage?.AppendLog($"[{opName}] 实时重量曲线采集启动，记录ID={curveId}");
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}
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catch (Exception err)
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{
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WeighingPage?.AppendLog($"[{opName}] 曲线采集启动异常：{err.Message}");
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}
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}
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/// <summary>
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/// 采集线程：200ms读取一次实时重量，只缓存到内存，保存时一次性写库。
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/// </summary>
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private void CurveCollector_Work(CurveCollectorState state)
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{
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while (state.IsRunning)
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{
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try
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{
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decimal weight = Convert.ToDecimal(ReadPLC(100220, state.OpName)); // 实时重量点位
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lock (state.BufferLock)
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{
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state.Buffer.Add(new CurveSamplePoint
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{
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SeqNo = ++state.SeqNo, // 序号用于追溯最终取点区间
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SampleTime = DateTime.Now,
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Weight = weight
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});
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}
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}
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catch (Exception err)
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{
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WeighingPage?.AppendLog($"[{state.OpName}] 曲线采样异常：{err.Message}");
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}
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Thread.Sleep(CurveCollectorSampleIntervalMs);
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}
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}
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/// <summary>
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/// 停止采样线程，但暂不关闭曲线记录，便于保存流程先计算最终重量。
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/// </summary>
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private void CurveCollector_StopSampling(string opName, bool waitingSave = false)
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{
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if (!_curveCollectors.TryGetValue(opName, out CurveCollectorState state)) return;
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state.IsRunning = false;
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if (state.WorkerThread != null && state.WorkerThread.IsAlive)
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{
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state.WorkerThread.Join(2000);
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}
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if (waitingSave)
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{
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CurveCollector_SavePointValues(state, 0, null); // 保存前先把点位字符串落库，供算法读取
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}
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}
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/// <summary>
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/// 保存完成后关闭曲线记录，并关联称重记录ID。
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/// </summary>
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private void CurveCollector_EndSegment(string opName, long weighingRecordId)
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{
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if (!_curveCollectors.TryGetValue(opName, out CurveCollectorState state)) return;
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CurveCollector_StopSampling(opName);
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if (!state.IsSegmentEnded)
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{
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CurveCollector_SavePointValues(state, weighingRecordId, state.StableWeight, state.StableStartSeq, state.StableEndSeq); // 补写称重记录ID和算法依据
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state.IsSegmentEnded = true;
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WeighingPage?.AppendLog($"[{opName}] 实时重量曲线采集结束，记录ID={state.CurveId}，点数={state.SeqNo}");
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}
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_curveCollectors.TryRemove(opName, out _);
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}
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/// <summary>
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/// 优先用曲线点计算稳定重量；失败时调用方继续使用PLC锁定重量。
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/// </summary>
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private bool CurveCollector_TryGetStableWeight(string opName, out decimal weight, out int pointCount, out string msg)
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{
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weight = 0;
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pointCount = 0;
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msg = "未启动曲线采集";
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if (!_curveCollectors.TryGetValue(opName, out CurveCollectorState state))
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{
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return false;
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}
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CurveCollector_SavePointValues(state, 0, null); // 确保数据库已有当前点位字符串
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if (!B_DB_Opera.CurveRecord_QueryLatest(opName, state.ProductNo, out string pointValues, out _))
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{
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msg = "未查询到当前产品曲线记录";
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return false;
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}
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List<decimal> weights = CurveCollector_ParsePointValues(pointValues); // 从数据库点位字符串还原曲线
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pointCount = weights.Count;
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if (CurveCollector_CalculateStableWeight(weights, out weight, out int startSeq, out int endSeq))
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{
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state.StableWeight = weight;
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state.StableStartSeq = startSeq; // 记录最终采用窗口起点
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state.StableEndSeq = endSeq; // 记录最终采用窗口终点
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msg = "";
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return true;
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}
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msg = $"曲线点数不足或无法计算，当前点数={pointCount}";
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return false;
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}
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private List<CurveSamplePoint> CurveCollector_GetPoints(CurveCollectorState state)
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{
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lock (state.BufferLock)
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{
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return state.Buffer.OrderBy(p => p.SeqNo).ToList();
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}
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}
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private string CurveCollector_BuildPointValues(List<CurveSamplePoint> points)
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{
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return string.Join("|", points.Select(p => p.Weight.ToString("F3", CultureInfo.InvariantCulture)));
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}
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private void CurveCollector_SavePointValues(CurveCollectorState state, long weighingRecordId, decimal? finalWeight)
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{
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CurveCollector_SavePointValues(state, weighingRecordId, finalWeight, null, null);
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}
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private void CurveCollector_SavePointValues(CurveCollectorState state, long weighingRecordId,
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decimal? finalWeight, int? finalStartSeq, int? finalEndSeq)
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{
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if (state.IsPointValuesSaved && weighingRecordId <= 0 && !finalWeight.HasValue) return;
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List<CurveSamplePoint> points = CurveCollector_GetPoints(state);
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string pointValues = CurveCollector_BuildPointValues(points); // 例：50.120|50.115|50.118
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B_DB_Opera.CurveRecord_Save(state.CurveId, weighingRecordId, points.Count, pointValues, finalWeight, finalStartSeq, finalEndSeq);
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state.IsPointValuesSaved = true;
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}
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private List<decimal> CurveCollector_ParsePointValues(string pointValues)
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{
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var result = new List<decimal>();
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if (string.IsNullOrWhiteSpace(pointValues)) return result;
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foreach (string item in pointValues.Split('|'))
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{
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if (decimal.TryParse(item, NumberStyles.Number, CultureInfo.InvariantCulture, out decimal value))
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{
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result.Add(value);
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}
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}
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return result;
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}
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/// <summary>
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/// 找连续20点中极差最小的一段，去掉一个最大值和一个最小值后取平均。
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/// </summary>
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private bool CurveCollector_CalculateStableWeight(List<decimal> weights, out decimal stableWeight, out int startSeq, out int endSeq)
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{
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stableWeight = 0;
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startSeq = 0;
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endSeq = 0;
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if (weights == null || weights.Count < CurveStableWindowSize) return false;
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int bestStart = 0; // 0-based窗口起点，保存时转成1-based序号
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decimal bestRange = decimal.MaxValue;
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for (int i = 0; i <= weights.Count - CurveStableWindowSize; i++)
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{
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decimal min = weights[i];
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decimal max = weights[i];
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for (int j = i + 1; j < i + CurveStableWindowSize; j++)
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{
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if (weights[j] < min) min = weights[j];
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if (weights[j] > max) max = weights[j];
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}
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decimal range = max - min;
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if (range <= bestRange)
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{
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bestRange = range;
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bestStart = i; // 极差相同时取靠后窗口，更接近保存时刻
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}
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}
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List<decimal> window = weights.Skip(bestStart).Take(CurveStableWindowSize).ToList();
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decimal windowMin = window.Min();
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decimal windowMax = window.Max();
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bool removedMin = false;
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bool removedMax = false;
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decimal sum = 0;
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int count = 0;
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foreach (decimal value in window)
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{
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if (!removedMin && value == windowMin)
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{
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removedMin = true;
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continue;
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}
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if (!removedMax && value == windowMax)
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{
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removedMax = true; // 只剔除一个最大值，避免过度过滤
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continue;
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}
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sum += value;
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count++;
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}
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if (count <= 0) return false;
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stableWeight = Math.Round(sum / count, 3, MidpointRounding.AwayFromZero); // 剩余18点平均值
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startSeq = bestStart + 1; // 转为数据库可读的1-based序号
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endSeq = bestStart + CurveStableWindowSize;
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return true;
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}
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}
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}
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@@ -1,509 +1,383 @@
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||||
using ExternalDataSync;
|
||||
using System;
|
||||
using System.Collections.Concurrent;
|
||||
using System.Collections.Generic;
|
||||
using System.Data;
|
||||
using System.Drawing;
|
||||
using System.Linq;
|
||||
using System.Threading;
|
||||
using DC_A95;
|
||||
/// <summary>
|
||||
///
|
||||
/// </summary>
|
||||
namespace MesWork
|
||||
{
|
||||
/// <summary>
|
||||
/// 处理MIS逻辑
|
||||
/// </summary>
|
||||
public partial class MesWorkForm
|
||||
{
|
||||
/// <summary>
|
||||
/// PLC信号变化处理入口
|
||||
/// 当Bool型信号值变化时由框架自动触发
|
||||
/// </summary>
|
||||
/// <param name="e"></param>
|
||||
private void MIS_Funtion(object e)
|
||||
{
|
||||
try
|
||||
{
|
||||
var msgEvent = (DeviceDriver_BasicData.CustomeEvetnArgs)e;
|
||||
if (msgEvent.TagValue == null) return;
|
||||
var tagID = msgEvent.TagID.ToString();
|
||||
var opName = msgEvent.OpName.ToString();
|
||||
var tagTypeCodeID = (int)msgEvent.TagTypeCodeID;
|
||||
var tagTypeID = (EnumTagTypeID)msgEvent.TagTypeID;
|
||||
var isFirstValue = msgEvent.IsFirstValue.ToString().ToLower();
|
||||
var alarmLevel = msgEvent.ShaftID.ToString();
|
||||
var alarmMsg = msgEvent.ItemName.ToString();
|
||||
string tagValue;
|
||||
switch (tagTypeID)
|
||||
{
|
||||
case EnumTagTypeID.BOOL:
|
||||
tagValue = (Convert.ToInt32(msgEvent.TagValue)).ToString();
|
||||
break;
|
||||
default:
|
||||
tagValue = msgEvent.TagValue.ToString();
|
||||
break;
|
||||
}
|
||||
// ── 报警处理（编码900~2000）──
|
||||
if (tagTypeCodeID >= 900 & tagTypeCodeID < 2000)
|
||||
{
|
||||
if (ValueT(isFirstValue))
|
||||
{
|
||||
//不处理第一次变化的值
|
||||
return;
|
||||
}
|
||||
var opNameNew = opName.Replace("_Alarm", "");
|
||||
if (tagValue == "1")
|
||||
{
|
||||
B_DB_Opera.Event_Alarm_Start(opNameNew, tagTypeCodeID, alarmMsg, alarmLevel, tagID);
|
||||
}
|
||||
else
|
||||
{
|
||||
B_DB_Opera.Event_Alarm_End(opNameNew, tagTypeCodeID, alarmMsg, alarmLevel, tagID);
|
||||
}
|
||||
}
|
||||
// ── 信号分发 ──
|
||||
switch (tagTypeCodeID)
|
||||
{
|
||||
case 2: // 工件到位 → 启动/停止实时重量曲线采集
|
||||
if (tagValue == "1")
|
||||
{
|
||||
WeighingPage?.AppendLog($"[{opName}] 工件到位信号触发");
|
||||
CurveCollector_Start(opName);
|
||||
}
|
||||
else
|
||||
{
|
||||
CurveCollector_Stop(opName);
|
||||
}
|
||||
break;
|
||||
case 14: // PLC心跳 → 回写PC心跳
|
||||
WritePLC_IF(15, opName, tagValue);
|
||||
break;
|
||||
case 44: // 请求工作
|
||||
if (ValueT(isFirstValue)) return;
|
||||
if (tagValue == "1")
|
||||
{
|
||||
WeighingPage?.AppendLog($"[{opName}] PLC请求工作，开始处理...");
|
||||
Weighing_HandleRequestWork(opName, tagID);
|
||||
}
|
||||
else
|
||||
{
|
||||
WritePLC_IF(66, opName, false); //允许工作
|
||||
}
|
||||
break;
|
||||
case 19: // 请求保存
|
||||
if (ValueT(isFirstValue)) return;
|
||||
if (tagValue == "1")
|
||||
{
|
||||
CurveCollector_StopSampling(opName, true); // 先停止采样，保存完成后再关联称重记录ID
|
||||
WeighingPage?.AppendLog($"[{opName}] PLC请求保存数据...");
|
||||
Weighing_HandleRequestSave(opName, tagID);
|
||||
}
|
||||
else
|
||||
{
|
||||
WritePLC_IF(20, opName, false); //保存完成
|
||||
WritePLC_IF(21, opName, false); //合格标志
|
||||
}
|
||||
break;
|
||||
case 203: // 设备状态
|
||||
B_DB_Opera.Event_DeviceStatus_Change(opName, tagValue);
|
||||
break;
|
||||
default:
|
||||
break;
|
||||
}
|
||||
}
|
||||
catch (Exception err)
|
||||
{ }
|
||||
}
|
||||
// ====================================================================
|
||||
// 称重交互核心方法
|
||||
// ====================================================================
|
||||
/// <summary>
|
||||
/// 获取称重类型：地面/放油前/放油后
|
||||
/// Ground模式：统一返回"地面"
|
||||
/// Hanging模式：OP10=放油前，OP20=放油后
|
||||
/// </summary>
|
||||
private string GetWeighingType(string opName)
|
||||
{
|
||||
if (WeighingType == "Ground")
|
||||
return "地面";
|
||||
// Hanging模式
|
||||
return opName == "OP10" ? "放油前" : "放油后";
|
||||
}
|
||||
/// <summary>
|
||||
/// 处理请求工作信号 (tagTypeCodeID=44)
|
||||
/// 流程：读取工件信息 → 查询参数 → 写过站记录 → 按类型处理称重记录 → 回写允许工作
|
||||
/// </summary>
|
||||
private void Weighing_HandleRequestWork(string opName, string tagID)
|
||||
{
|
||||
B_DB_Opera.SaveLog_Request(opName, Log_Type.ZK_MesHandler, "MIS_Function",
|
||||
Log_FromAndTo.ZK, Log_FromAndTo.ZK, $"触发信号【44-请求工作】", out long AID);
|
||||
try
|
||||
{
|
||||
// 1. 读取PLC工件信息
|
||||
string engineNo = PLC_R.GetString_CleanGarbled(ReadPLC(10, opName)); // 总成编号
|
||||
string modelNo = PLC_R.GetString_CleanGarbled(ReadPLC(11, opName)); // 机型号
|
||||
string orderNo = PLC_R.GetString_CleanGarbled(ReadPLC(39, opName)); // 工单号
|
||||
string palletNo = PLC_R.GetString_CleanGarbled(ReadPLC(80, opName)); // 托盘号
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】读取工件：发动机={engineNo}，机型={modelNo}，工单={orderNo}，托盘={palletNo}", AID);
|
||||
// 推送工件信息到称重UI
|
||||
int stIdx = WeighingPage?.GetStationIndex(opName) ?? 1;
|
||||
WeighingPage?.UpdateStationInfo(stIdx, engineNo, modelNo, orderNo);
|
||||
WeighingPage?.AppendLog($"[{opName}] 读取工件：{engineNo}，机型={modelNo}");
|
||||
// 2. 查询工件管理参数（加油量/抽油量/密度/残油量上下限）
|
||||
if (!B_DB_Opera.QueryWorkpieceByModel(modelNo, out decimal addOilQty, out decimal extractOilQty, out decimal density,
|
||||
out decimal residualOilUpperLimit, out decimal residualOilLowerLimit))
|
||||
{
|
||||
WritePLC_IF(112, opName, 3); // 报警代码=3，机型错误
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】工件管理中未找到机型[{modelNo}]的参数，发动机={engineNo}", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] 机型[{modelNo}]未找到配置参数");
|
||||
return;
|
||||
}
|
||||
// 3. 推送工件参数到UI
|
||||
WeighingPage?.UpdateOilInfo(stIdx, addOilQty, extractOilQty, density, 0, 0);
|
||||
// 4. 确定称重类型和工位名称
|
||||
string weighType = GetWeighingType(opName); // 地面/放油前/放油后
|
||||
string stationName = weighType; // 工位名称直接用称重类型名
|
||||
// 4. 写过站记录（所有类型统一：INSERT一条，到达时间=NOW）
|
||||
B_DB_Opera.InsertStationRecord(engineNo, modelNo, orderNo, palletNo,
|
||||
opName, stationName, addOilQty, extractOilQty, density, Curr_UserName);
|
||||
// 5. 按类型处理称重记录
|
||||
if (weighType == "放油后")
|
||||
{
|
||||
// 空中放油后：查找最新放油前记录（无论是否完成，支持多次测量）
|
||||
if (!B_DB_Opera.QueryWeighingBeforeOil(engineNo, out _, out decimal preWeight, out _, out _, out _))
|
||||
{
|
||||
// 写报警代码=3（发动机号错误），阻断流程
|
||||
WritePLC_IF(112, opName, 3);
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】未找到发动机[{engineNo}]的空中称重记录", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] 未找到[{engineNo}]放油前记录，进站失败");
|
||||
return;
|
||||
}
|
||||
else
|
||||
{
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】空中放油后准备完成，发动机={engineNo}，机型={modelNo}，放油前重量={preWeight}kg", AID);
|
||||
}
|
||||
}
|
||||
else
|
||||
{
|
||||
// 地面 或 空中放油前：每次都新建称重记录（支持同一产品多次测量取最新）
|
||||
string recordType = weighType == "地面" ? "地面" : "空中";
|
||||
B_DB_Opera.InsertWeighingRecord(opName, recordType, engineNo, modelNo, orderNo, palletNo,
|
||||
0, 0, addOilQty, extractOilQty, density, residualOilUpperLimit, residualOilLowerLimit, 0, 0, 0, 0,
|
||||
opName, Curr_UserName, isComplete: 0);
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】{weighType}准备完成，发动机={engineNo}，机型={modelNo}，残油量范围={residualOilLowerLimit:F4}-{residualOilUpperLimit:F4}L", AID);
|
||||
}
|
||||
// 6. 回写允许工作
|
||||
WritePLC_IF(66, opName, true);
|
||||
}
|
||||
catch (Exception err)
|
||||
{
|
||||
WritePLC_IF(112, opName, 1); // 报警代码=1，获取数据失败
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】请求工作处理失败：{err.Message}", AID);
|
||||
}
|
||||
}
|
||||
/// <summary>
|
||||
/// 处理请求保存信号 (tagTypeCodeID=19)
|
||||
/// 流程：读取称重数据 → 更新过站记录 → 按类型处理称重记录 → 回写保存完成
|
||||
/// </summary>
|
||||
private void Weighing_HandleRequestSave(string opName, string tagID)
|
||||
{
|
||||
B_DB_Opera.SaveLog_Request(opName, Log_Type.ZK_MesHandler, "MIS_Function",
|
||||
Log_FromAndTo.ZK, Log_FromAndTo.ZK, $"触发信号【19-请求保存】", out long AID);
|
||||
try
|
||||
{
|
||||
// 1. 读取PLC数据
|
||||
decimal weight = Convert.ToDecimal(ReadPLC(100140, opName)); // 重量
|
||||
decimal waterContent = Convert.ToDecimal(ReadPLC(100180, opName)); // 水含量
|
||||
string engineNo = PLC_R.GetString_CleanGarbled(ReadPLC(10, opName)); // 产品编号
|
||||
long curveWeighingRecordId = 0;
|
||||
// 2. 更新过站记录（离开时间+称重重量）
|
||||
B_DB_Opera.UpdateStationComplete(engineNo, opName, weight);
|
||||
// 3. 确定类型并处理
|
||||
string weighType = GetWeighingType(opName);
|
||||
decimal oilReleaseQty = 0;
|
||||
decimal residualOilQty = 0;
|
||||
int finalQualityFlag = 1;
|
||||
string qualityMsg = "";
|
||||
if (weighType == "地面")
|
||||
{
|
||||
// 地面：查最新记录 → 放油量=重量/密度 → 标记完成
|
||||
B_DB_Opera.QueryLatestRecord(opName, engineNo,
|
||||
out long recordId, out _, out decimal addOil, out decimal extractOil, out decimal dens);
|
||||
curveWeighingRecordId = recordId;
|
||||
oilReleaseQty = dens > 0 ? weight / dens : 0;
|
||||
residualOilQty = addOil - extractOil - oilReleaseQty;
|
||||
B_DB_Opera.UpdateWeighingComplete(recordId, "地面", opName,
|
||||
weight, oilReleaseQty, residualOilQty, waterContent, out finalQualityFlag, out qualityMsg);
|
||||
B_DB_Opera.SaveLog_Response(
|
||||
$"【{opName}】地面保存完成：发动机={engineNo}，重量={weight}kg，放油量={oilReleaseQty:F4}L，残油量={residualOilQty:F4}L，合格标志={finalQualityFlag}，{qualityMsg}", AID);
|
||||
WeighingPage?.UpdateOilResult(WeighingPage?.GetStationIndex(opName) ?? 1, oilReleaseQty, residualOilQty);
|
||||
WeighingPage?.AppendLog($"[{opName}] 保存完成：{engineNo}，重量={weight:F2}kg，放油量={oilReleaseQty:F4}L");
|
||||
}
|
||||
else if (weighType == "放油前")
|
||||
{
|
||||
// 空中放油前：查最新记录 → 仅写入进站重量，不标记完成
|
||||
B_DB_Opera.QueryLatestRecord(opName, engineNo,
|
||||
out long recordId, out _, out _, out _, out _);
|
||||
curveWeighingRecordId = recordId;
|
||||
B_DB_Opera.UpdateWeighingComplete(recordId, "空中放油前", opName,
|
||||
weight, 0, 0, waterContent, out finalQualityFlag, out qualityMsg);
|
||||
B_DB_Opera.SaveLog_Response(
|
||||
$"【{opName}】空中放油前保存完成：发动机={engineNo}，进站重量={weight}kg，合格标志={finalQualityFlag}，{qualityMsg}", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] 放油前保存：{engineNo}，重量={weight:F2}kg");
|
||||
}
|
||||
else // 放油后
|
||||
{
|
||||
// 空中放油后：查最新放油前记录（无论是否完成），计算放油量更新到该记录
|
||||
if (B_DB_Opera.QueryWeighingBeforeOil(engineNo, out long recordId, out decimal preWeight,
|
||||
out decimal addOil, out decimal extractOil, out decimal dens))
|
||||
{
|
||||
curveWeighingRecordId = recordId;
|
||||
oilReleaseQty = dens > 0 ? (preWeight - weight) / dens : 0;
|
||||
residualOilQty = addOil - extractOil - oilReleaseQty;
|
||||
B_DB_Opera.UpdateWeighingComplete(recordId, "空中放油后", opName,
|
||||
weight, oilReleaseQty, residualOilQty, waterContent, out finalQualityFlag, out qualityMsg);
|
||||
B_DB_Opera.SaveLog_Response(
|
||||
$"【{opName}】空中放油后保存完成：发动机={engineNo}，放油前={preWeight}kg，放油后={weight}kg，放油量={oilReleaseQty:F4}L，残油量={residualOilQty:F4}L，合格标志={finalQualityFlag}，{qualityMsg}", AID);
|
||||
WeighingPage?.UpdateOilResult(WeighingPage?.GetStationIndex(opName) ?? 1, oilReleaseQty, residualOilQty);
|
||||
WeighingPage?.AppendLog($"[{opName}] 放油后保存：{engineNo}，放油量={oilReleaseQty:F4}L，残油量={residualOilQty:F4}L");
|
||||
}
|
||||
else
|
||||
{
|
||||
// 找不到放油前记录（可能直接进OP20）：创建一条放油后记录并标记完成
|
||||
curveWeighingRecordId = B_DB_Opera.InsertWeighingRecord(opName, "空中放油后", engineNo, "", "", "",
|
||||
0, weight, 0, 0, 0, 0, 0, 0, 0, 2, waterContent,
|
||||
opName, Curr_UserName, isComplete: 1);
|
||||
finalQualityFlag = 2;
|
||||
qualityMsg = "未找到放油前记录";
|
||||
B_DB_Opera.SaveLog_Response(
|
||||
$"【{opName}】放油后保存（无放油前记录）：发动机={engineNo}，放油后重量={weight}kg", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] ⚠️ 放油后保存：{engineNo}（无放油前记录，已新建）");
|
||||
}
|
||||
}
|
||||
CurveCollector_EndSegment(opName, curveWeighingRecordId);
|
||||
// TODO: MES接口数据上传（接口对接后实现）
|
||||
if (finalQualityFlag == 2 && !string.IsNullOrWhiteSpace(qualityMsg))
|
||||
{
|
||||
WeighingPage?.AppendLog($"[{opName}] 判定不合格：{qualityMsg}");
|
||||
}
|
||||
// 4. 先回写上位机判定的合格标志，再回写保存完成
|
||||
WritePLC_IF(21, opName, finalQualityFlag);
|
||||
WritePLC_IF(20, opName, true);
|
||||
}
|
||||
catch (Exception err)
|
||||
{
|
||||
CurveCollector_EndSegment(opName, 0);
|
||||
WritePLC_IF(112, opName, 2); // 报警代码=2，保存失败
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】保存处理失败：{err.Message}", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] ❌ 保存异常：{err.Message}");
|
||||
}
|
||||
}
|
||||
// ====================================================================
|
||||
// 扫码枪业务处理
|
||||
// ====================================================================
|
||||
/// <summary>
|
||||
/// 扫码枪扫码完成后的业务处理
|
||||
/// 将码值写入PLC地址102500，触发完成信号100016=1，1秒后复位
|
||||
/// </summary>
|
||||
/// <param name="opName">工位号（OP10/OP20），由COM口绑定决定</param>
|
||||
/// <param name="barcode">扫到的条码值</param>
|
||||
public void Barcode_HandleScan(string opName, string barcode)
|
||||
{
|
||||
B_DB_Opera.SaveLog_Request(opName, Log_Type.ZK_MesHandler, "MIS_Function",
|
||||
Log_FromAndTo.ZK, Log_FromAndTo.ZK, $"扫码枪触发【{opName}】码值={barcode}", out long AID);
|
||||
try
|
||||
{
|
||||
// 1. 写入码值到 PLC 地址 102500（PLC_PC_扫码枪值）
|
||||
WritePLC_IF(102500, opName, barcode);
|
||||
// 2. 写入扫码完成信号 100016 = 1（PC_PLC_扫码枪扫码完成）
|
||||
WritePLC_IF(100016, opName, true);
|
||||
// 3. 日志
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】扫码完成：码值={barcode}", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] 触发扫码 码值：{barcode}");
|
||||
// 4. 1秒后复位 100016 = 0
|
||||
System.Threading.Tasks.Task.Delay(1000).ContinueWith(_ =>
|
||||
{
|
||||
try { WritePLC_IF(100016, opName, false); }
|
||||
catch { }
|
||||
});
|
||||
}
|
||||
catch (Exception err)
|
||||
{
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】扫码处理失败：{err.Message}", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] ❌ 扫码处理异常：{err.Message}");
|
||||
}
|
||||
}
|
||||
|
||||
private class CurveCollectorState
|
||||
{
|
||||
public string OpName;
|
||||
public long SegmentId;
|
||||
public Thread WorkerThread;
|
||||
public volatile bool IsRunning;
|
||||
public bool IsSegmentEnded;
|
||||
public bool IsWaitingSave;
|
||||
public int SeqNo;
|
||||
public readonly object BufferLock = new object();
|
||||
public readonly List<CurveSamplePoint> Buffer = new List<CurveSamplePoint>();
|
||||
}
|
||||
|
||||
private static readonly ConcurrentDictionary<string, CurveCollectorState> _curveCollectors
|
||||
= new ConcurrentDictionary<string, CurveCollectorState>(StringComparer.OrdinalIgnoreCase);
|
||||
|
||||
/// <summary>
|
||||
/// 工件到位后启动实时重量曲线采集。
|
||||
/// </summary>
|
||||
private void CurveCollector_Start(string opName)
|
||||
{
|
||||
try
|
||||
{
|
||||
if (_curveCollectors.TryGetValue(opName, out CurveCollectorState oldState) && !oldState.IsSegmentEnded)
|
||||
{
|
||||
if (oldState.IsRunning) return;
|
||||
CurveCollector_EndSegment(opName, 0);
|
||||
}
|
||||
|
||||
string engineNo = PLC_R.GetString_CleanGarbled(ReadPLC(10, opName));
|
||||
string modelNo = PLC_R.GetString_CleanGarbled(ReadPLC(11, opName));
|
||||
long segmentId = B_DB_Opera.Curve_StartSegment(opName, engineNo, modelNo);
|
||||
if (segmentId <= 0)
|
||||
{
|
||||
WeighingPage?.AppendLog($"[{opName}] 曲线段创建失败，未启动采集");
|
||||
return;
|
||||
}
|
||||
|
||||
var state = new CurveCollectorState
|
||||
{
|
||||
OpName = opName,
|
||||
SegmentId = segmentId,
|
||||
IsRunning = true
|
||||
};
|
||||
state.WorkerThread = new Thread(() => CurveCollector_Work(state))
|
||||
{
|
||||
IsBackground = true,
|
||||
Name = $"CurveCollector_{opName}"
|
||||
};
|
||||
|
||||
_curveCollectors[opName] = state;
|
||||
state.WorkerThread.Start();
|
||||
WeighingPage?.AppendLog($"[{opName}] 实时重量曲线采集启动，段ID={segmentId}");
|
||||
}
|
||||
catch (Exception err)
|
||||
{
|
||||
WeighingPage?.AppendLog($"[{opName}] 曲线采集启动异常：{err.Message}");
|
||||
}
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// 采集线程：200ms读取一次实时重量，满10条批量写库。
|
||||
/// </summary>
|
||||
private void CurveCollector_Work(CurveCollectorState state)
|
||||
{
|
||||
while (state.IsRunning)
|
||||
{
|
||||
try
|
||||
{
|
||||
decimal weight = Convert.ToDecimal(ReadPLC(100220, state.OpName));
|
||||
List<CurveSamplePoint> writePoints = null;
|
||||
lock (state.BufferLock)
|
||||
{
|
||||
state.Buffer.Add(new CurveSamplePoint
|
||||
{
|
||||
SeqNo = ++state.SeqNo,
|
||||
SampleTime = DateTime.Now,
|
||||
Weight = weight
|
||||
});
|
||||
if (state.Buffer.Count >= 10)
|
||||
{
|
||||
writePoints = new List<CurveSamplePoint>(state.Buffer);
|
||||
state.Buffer.Clear();
|
||||
}
|
||||
}
|
||||
|
||||
if (writePoints != null)
|
||||
{
|
||||
B_DB_Opera.Curve_WritePoints(state.SegmentId, writePoints);
|
||||
}
|
||||
}
|
||||
catch (Exception err)
|
||||
{
|
||||
WeighingPage?.AppendLog($"[{state.OpName}] 曲线采样异常：{err.Message}");
|
||||
}
|
||||
Thread.Sleep(200);
|
||||
}
|
||||
|
||||
CurveCollector_Flush(state);
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// 停止采样线程并刷出剩余点，但暂不关闭曲线段。
|
||||
/// </summary>
|
||||
private void CurveCollector_StopSampling(string opName, bool waitingSave = false)
|
||||
{
|
||||
if (!_curveCollectors.TryGetValue(opName, out CurveCollectorState state)) return;
|
||||
|
||||
if (waitingSave)
|
||||
{
|
||||
state.IsWaitingSave = true;
|
||||
}
|
||||
state.IsRunning = false;
|
||||
if (state.WorkerThread != null && state.WorkerThread.IsAlive)
|
||||
{
|
||||
state.WorkerThread.Join(2000);
|
||||
}
|
||||
CurveCollector_Flush(state);
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// 工件离开时停止采集并关闭曲线段。
|
||||
/// </summary>
|
||||
private void CurveCollector_Stop(string opName)
|
||||
{
|
||||
if (_curveCollectors.TryGetValue(opName, out CurveCollectorState state) && state.IsWaitingSave)
|
||||
{
|
||||
return;
|
||||
}
|
||||
CurveCollector_EndSegment(opName, 0);
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// 保存完成后关闭曲线段，并关联称重记录ID。
|
||||
/// </summary>
|
||||
private void CurveCollector_EndSegment(string opName, long weighingRecordId)
|
||||
{
|
||||
if (!_curveCollectors.TryGetValue(opName, out CurveCollectorState state)) return;
|
||||
|
||||
CurveCollector_StopSampling(opName);
|
||||
if (!state.IsSegmentEnded)
|
||||
{
|
||||
B_DB_Opera.Curve_EndSegment(state.SegmentId, weighingRecordId);
|
||||
state.IsSegmentEnded = true;
|
||||
WeighingPage?.AppendLog($"[{opName}] 实时重量曲线采集结束，段ID={state.SegmentId}");
|
||||
}
|
||||
_curveCollectors.TryRemove(opName, out _);
|
||||
}
|
||||
|
||||
/// <summary>
|
||||
/// 将采集缓冲区剩余点写入数据库。
|
||||
/// </summary>
|
||||
private void CurveCollector_Flush(CurveCollectorState state)
|
||||
{
|
||||
List<CurveSamplePoint> writePoints = null;
|
||||
lock (state.BufferLock)
|
||||
{
|
||||
if (state.Buffer.Count > 0)
|
||||
{
|
||||
writePoints = new List<CurveSamplePoint>(state.Buffer);
|
||||
state.Buffer.Clear();
|
||||
}
|
||||
}
|
||||
|
||||
if (writePoints != null)
|
||||
{
|
||||
B_DB_Opera.Curve_WritePoints(state.SegmentId, writePoints);
|
||||
}
|
||||
}
|
||||
}
|
||||
}
|
||||
using ExternalDataSync;
|
||||
using System;
|
||||
using DC_A95;
|
||||
/// <summary>
|
||||
///
|
||||
/// </summary>
|
||||
namespace MesWork
|
||||
{
|
||||
/// <summary>
|
||||
/// 处理MIS逻辑
|
||||
/// </summary>
|
||||
public partial class MesWorkForm
|
||||
{
|
||||
/// <summary>
|
||||
/// PLC信号变化处理入口
|
||||
/// 当Bool型信号值变化时由框架自动触发
|
||||
/// </summary>
|
||||
/// <param name="e"></param>
|
||||
private void MIS_Funtion(object e)
|
||||
{
|
||||
try
|
||||
{
|
||||
var msgEvent = (DeviceDriver_BasicData.CustomeEvetnArgs)e;
|
||||
if (msgEvent.TagValue == null) return;
|
||||
var tagID = msgEvent.TagID.ToString();
|
||||
var opName = msgEvent.OpName.ToString();
|
||||
var tagTypeCodeID = (int)msgEvent.TagTypeCodeID;
|
||||
var tagTypeID = (EnumTagTypeID)msgEvent.TagTypeID;
|
||||
var isFirstValue = msgEvent.IsFirstValue.ToString().ToLower();
|
||||
var alarmLevel = msgEvent.ShaftID.ToString();
|
||||
var alarmMsg = msgEvent.ItemName.ToString();
|
||||
string tagValue;
|
||||
switch (tagTypeID)
|
||||
{
|
||||
case EnumTagTypeID.BOOL:
|
||||
tagValue = (Convert.ToInt32(msgEvent.TagValue)).ToString();
|
||||
break;
|
||||
default:
|
||||
tagValue = msgEvent.TagValue.ToString();
|
||||
break;
|
||||
}
|
||||
// ── 报警处理（编码900~2000）──
|
||||
if (tagTypeCodeID >= 900 & tagTypeCodeID < 2000)
|
||||
{
|
||||
if (ValueT(isFirstValue))
|
||||
{
|
||||
//不处理第一次变化的值
|
||||
return;
|
||||
}
|
||||
var opNameNew = opName.Replace("_Alarm", "");
|
||||
if (tagValue == "1")
|
||||
{
|
||||
B_DB_Opera.Event_Alarm_Start(opNameNew, tagTypeCodeID, alarmMsg, alarmLevel, tagID);
|
||||
}
|
||||
else
|
||||
{
|
||||
B_DB_Opera.Event_Alarm_End(opNameNew, tagTypeCodeID, alarmMsg, alarmLevel, tagID);
|
||||
}
|
||||
}
|
||||
// ── 信号分发 ──
|
||||
switch (tagTypeCodeID)
|
||||
{
|
||||
case 2: // 工件到位/离开
|
||||
WritePLC_IF(112, opName, 0); // 报警代码清空
|
||||
break;
|
||||
case 14: // PLC心跳 → 回写PC心跳
|
||||
WritePLC_IF(15, opName, tagValue);
|
||||
break;
|
||||
case 44: // 请求工作
|
||||
if (ValueT(isFirstValue)) return;
|
||||
if (tagValue == "1")
|
||||
{
|
||||
WeighingPage?.AppendLog($"[{opName}] PLC请求工作，开始处理...");
|
||||
Weighing_HandleRequestWork(opName, tagID);
|
||||
}
|
||||
else
|
||||
{
|
||||
WritePLC_IF(66, opName, false); //允许工作
|
||||
}
|
||||
break;
|
||||
case 19: // 请求保存
|
||||
if (ValueT(isFirstValue)) return;
|
||||
if (tagValue == "1")
|
||||
{
|
||||
CurveCollector_StopSampling(opName, true); // 先停止采样，保存完成后再关联称重记录ID
|
||||
WeighingPage?.AppendLog($"[{opName}] PLC请求保存数据...");
|
||||
Weighing_HandleRequestSave(opName, tagID);
|
||||
}
|
||||
else
|
||||
{
|
||||
WritePLC_IF(20, opName, false); //保存完成
|
||||
WritePLC_IF(21, opName, false); //合格标志
|
||||
}
|
||||
break;
|
||||
case 203: // 设备状态
|
||||
B_DB_Opera.Event_DeviceStatus_Change(opName, tagValue);
|
||||
break;
|
||||
default:
|
||||
break;
|
||||
}
|
||||
}
|
||||
catch (Exception err)
|
||||
{
|
||||
string errMsg = $"PLC信号处理异常：{err.Message}";
|
||||
B_DB_Opera.SaveLog_Request("", Log_Type.ZK_MesHandler, "MIS_Function",
|
||||
Log_FromAndTo.ZK, Log_FromAndTo.ZK, errMsg, out long AID);
|
||||
B_DB_Opera.SaveLog_Response(errMsg, AID);
|
||||
WeighingPage?.AppendLog(errMsg);
|
||||
}
|
||||
}
|
||||
// ====================================================================
|
||||
// 称重交互核心方法
|
||||
// ====================================================================
|
||||
/// <summary>
|
||||
/// 获取称重类型：地面/放油前/放油后
|
||||
/// Ground模式：统一返回"地面"
|
||||
/// Hanging模式：OP10=放油前，OP20=放油后
|
||||
/// </summary>
|
||||
private string GetWeighingType(string opName)
|
||||
{
|
||||
if (WeighingType == "Ground")
|
||||
return "地面";
|
||||
// Hanging模式
|
||||
return opName == "OP10" ? "放油前" : "放油后";
|
||||
}
|
||||
/// <summary>
|
||||
/// 码块数据转换：将产品编号统一转大写，并拆分出订货号与产品编号
|
||||
/// 支持格式：
|
||||
/// 0/DHN2.5Q0219-36/D426E016767
|
||||
/// DHH02K0014-400/B726E00584555
|
||||
/// </summary>
|
||||
private bool TryConvertCodeBlockData(string codeBlock, out string orderNo, out string productNo)
|
||||
{
|
||||
orderNo = "";
|
||||
productNo = "";
|
||||
if (string.IsNullOrWhiteSpace(codeBlock))
|
||||
{
|
||||
return false;
|
||||
}
|
||||
|
||||
string normalizedCode = codeBlock.Trim().ToUpperInvariant();
|
||||
string[] parts = normalizedCode.Split('/');
|
||||
if (parts.Length >= 2)
|
||||
{
|
||||
orderNo = parts[parts.Length - 2].Trim();
|
||||
productNo = parts[parts.Length - 1].Trim();
|
||||
}
|
||||
else
|
||||
{
|
||||
productNo = normalizedCode;
|
||||
}
|
||||
|
||||
return !string.IsNullOrWhiteSpace(productNo);
|
||||
}
|
||||
/// <summary>
|
||||
/// 处理请求工作信号 (tagTypeCodeID=44)
|
||||
/// 流程：读取工件信息 → 查询参数 → 写过站记录 → 按类型处理称重记录 → 回写允许工作
|
||||
/// </summary>
|
||||
private void Weighing_HandleRequestWork(string opName, string tagID)
|
||||
{
|
||||
B_DB_Opera.SaveLog_Request(opName, Log_Type.ZK_MesHandler, "MIS_Function",
|
||||
Log_FromAndTo.ZK, Log_FromAndTo.ZK, $"触发信号【44-请求工作】", out long AID);
|
||||
try
|
||||
{
|
||||
string engineNo = PLC_R.GetString_CleanGarbled(ReadPLC(10, opName)); // 原始代码串 0/dhn2.5q0219-36/d426e016767
|
||||
string modelNo = PLC_R.GetString_CleanGarbled(ReadPLC(11, opName)); // 机型号
|
||||
string orderNo = PLC_R.GetString_CleanGarbled(ReadPLC(39, opName)); // 工单号
|
||||
string palletNo = PLC_R.GetString_CleanGarbled(ReadPLC(80, opName)); // 托盘号
|
||||
modelNo = "WP7";
|
||||
// 解析代码串格式: 0/DHN2.5Q0219-36/D426E016767 或 DHH02K0014-400/B726E00584555
|
||||
if (TryConvertCodeBlockData(engineNo, out string parsedOrderNo, out string parsedProductNo))
|
||||
{
|
||||
if (!string.IsNullOrWhiteSpace(parsedOrderNo))
|
||||
{
|
||||
orderNo = parsedOrderNo;
|
||||
}
|
||||
engineNo = parsedProductNo;
|
||||
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】读取工件：发动机={engineNo}，机型={modelNo}，工单={orderNo}，托盘={palletNo}", AID);
|
||||
int stIdx = WeighingPage?.GetStationIndex(opName) ?? 1;
|
||||
WeighingPage?.UpdateStationInfo(stIdx, engineNo, modelNo, orderNo);
|
||||
WeighingPage?.AppendLog($"[{opName}] 读取工件：{engineNo}，机型={modelNo}");
|
||||
if (!B_DB_Opera.QueryWorkpieceByModel(modelNo, out decimal addOilQty, out decimal extractOilQty, out decimal density,
|
||||
out decimal residualOilUpperLimit, out decimal residualOilLowerLimit))
|
||||
{
|
||||
WritePLC_IF(112, opName, 3); // 报警代码=3，机型错误
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】工件管理中未找到机型[{modelNo}]的参数，发动机={engineNo}", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] 机型[{modelNo}]未找到配置参数");
|
||||
return;
|
||||
}
|
||||
WeighingPage?.UpdateOilInfo(stIdx, addOilQty, extractOilQty, density, 0, 0);
|
||||
string weighType = GetWeighingType(opName); // 地面/放油前/放油后
|
||||
string stationName = weighType; // 工位名称直接用称重类型名
|
||||
B_DB_Opera.InsertStationRecord(engineNo, modelNo, orderNo, palletNo,
|
||||
opName, stationName, addOilQty, extractOilQty, density, Curr_UserName); // 请求工作成功先写到站记录
|
||||
if (weighType == "放油后")
|
||||
{
|
||||
// 空中放油后：查找最新放油前记录（无论是否完成，支持多次测量）
|
||||
if (!B_DB_Opera.QueryWeighingBeforeOil(engineNo, out _, out decimal preWeight, out _, out _, out _))
|
||||
{
|
||||
WritePLC_IF(112, opName, 3);
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】未找到发动机[{engineNo}]的空中称重记录", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] 未找到[{engineNo}]放油前记录，进站失败");
|
||||
return;
|
||||
}
|
||||
else
|
||||
{
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】空中放油后准备完成，发动机={engineNo}，机型={modelNo}，放油前重量={preWeight}kg", AID);
|
||||
}
|
||||
}
|
||||
else
|
||||
{
|
||||
// 地面 或 空中放油前：每次都新建称重记录（支持同一产品多次测量取最新）
|
||||
string recordType = weighType == "地面" ? "地面" : "空中";
|
||||
B_DB_Opera.InsertWeighingRecord(opName, recordType, engineNo, modelNo, orderNo, palletNo,
|
||||
0, 0, addOilQty, extractOilQty, density, residualOilUpperLimit, residualOilLowerLimit, 0, 0, 0, 0,
|
||||
opName, Curr_UserName, isComplete: 0); // 放油前/地面先占位，保存时回填重量结果
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】{weighType}准备完成，发动机={engineNo}，机型={modelNo}，残油量范围={residualOilLowerLimit:F4}-{residualOilUpperLimit:F4}L", AID);
|
||||
}
|
||||
WritePLC_IF(66, opName, true);
|
||||
CurveCollector_Start(opName, engineNo, modelNo); // 允许工作后开始记录本次曲线
|
||||
}
|
||||
else
|
||||
{
|
||||
WritePLC_IF(112, opName, 1); // 报警代码=1，获取数据失败
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】码块数据转换失败：原始码值=[{engineNo}]", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] 码块数据转换失败：{engineNo}");
|
||||
}
|
||||
}
|
||||
catch (Exception err)
|
||||
{
|
||||
WritePLC_IF(112, opName, 1); // 报警代码=1，获取数据失败
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】请求工作处理失败：{err.Message}", AID);
|
||||
}
|
||||
}
|
||||
/// <summary>
|
||||
/// 处理请求保存信号 (tagTypeCodeID=19)
|
||||
/// 流程：读取称重数据 → 更新过站记录 → 按类型处理称重记录 → 回写保存完成
|
||||
/// </summary>
|
||||
private void Weighing_HandleRequestSave(string opName, string tagID)
|
||||
{
|
||||
B_DB_Opera.SaveLog_Request(opName, Log_Type.ZK_MesHandler, "MIS_Function",
|
||||
Log_FromAndTo.ZK, Log_FromAndTo.ZK, $"触发信号【19-请求保存】", out long AID);
|
||||
try
|
||||
{
|
||||
decimal plcWeight = Convert.ToDecimal(ReadPLC(100140, opName)); // PLC锁定重量，曲线无效时兜底使用
|
||||
decimal weight = plcWeight; // 默认使用PLC锁定重量，曲线算法成功后覆盖
|
||||
decimal waterContent = Convert.ToDecimal(ReadPLC(100180, opName)); // 水含量
|
||||
string engineNo = PLC_R.GetString_CleanGarbled(ReadPLC(10, opName)); // 产品编号
|
||||
if (TryConvertCodeBlockData(engineNo, out _, out string parsedProductNo))
|
||||
{
|
||||
engineNo = parsedProductNo;
|
||||
}
|
||||
|
||||
if (CurveCollector_TryGetStableWeight(opName, out decimal curveWeight, out int curvePointCount, out string curveMsg))
|
||||
{
|
||||
weight = curveWeight; // 优先使用曲线稳定段计算重量
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】曲线重量={curveWeight:F3}kg，PLC重量={plcWeight:F3}kg，差值={(curveWeight - plcWeight):F3}kg，点数={curvePointCount}", AID);
|
||||
}
|
||||
else
|
||||
{
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】曲线重量不可用，使用PLC锁定重量={plcWeight:F3}kg，原因={curveMsg}", AID);
|
||||
}
|
||||
|
||||
long curveWeighingRecordId = 0;
|
||||
B_DB_Opera.UpdateStationComplete(engineNo, opName, weight); // 过站记录保存最终采用重量
|
||||
string weighType = GetWeighingType(opName);
|
||||
decimal oilReleaseQty = 0;
|
||||
decimal residualOilQty = 0;
|
||||
int finalQualityFlag = 1;
|
||||
string qualityMsg = "";
|
||||
if (weighType == "地面")
|
||||
{
|
||||
// 地面：查最新记录 → 放油量=重量/密度 → 标记完成
|
||||
B_DB_Opera.QueryLatestRecord(opName, engineNo,
|
||||
out long recordId, out _, out decimal addOil, out decimal extractOil, out decimal dens);
|
||||
curveWeighingRecordId = recordId; // 曲线记录最终关联这条称重记录
|
||||
oilReleaseQty = dens > 0 ? weight / dens : 0; // 地面：油桶重量/密度=放油量
|
||||
residualOilQty = addOil - extractOil - oilReleaseQty; // 残油=加油-抽油-放油
|
||||
B_DB_Opera.UpdateWeighingComplete(recordId, "地面", opName,
|
||||
weight, oilReleaseQty, residualOilQty, waterContent, out finalQualityFlag, out qualityMsg);
|
||||
B_DB_Opera.SaveLog_Response(
|
||||
$"【{opName}】地面保存完成：发动机={engineNo}，重量={weight}kg，放油量={oilReleaseQty:F4}L，残油量={residualOilQty:F4}L，合格标志={finalQualityFlag}，{qualityMsg}", AID);
|
||||
WeighingPage?.UpdateOilResult(WeighingPage?.GetStationIndex(opName) ?? 1, oilReleaseQty, residualOilQty);
|
||||
WeighingPage?.AppendLog($"[{opName}] 保存完成：{engineNo}，重量={weight:F2}kg，放油量={oilReleaseQty:F4}L");
|
||||
}
|
||||
else if (weighType == "放油前")
|
||||
{
|
||||
// 空中放油前：查最新记录 → 仅写入进站重量，不标记完成
|
||||
B_DB_Opera.QueryLatestRecord(opName, engineNo,
|
||||
out long recordId, out _, out _, out _, out _);
|
||||
curveWeighingRecordId = recordId; // 放油前曲线也关联同一条称重记录
|
||||
B_DB_Opera.UpdateWeighingComplete(recordId, "空中放油前", opName,
|
||||
weight, 0, 0, waterContent, out finalQualityFlag, out qualityMsg);
|
||||
B_DB_Opera.SaveLog_Response(
|
||||
$"【{opName}】空中放油前保存完成：发动机={engineNo}，进站重量={weight}kg，合格标志={finalQualityFlag}，{qualityMsg}", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] 放油前保存：{engineNo}，重量={weight:F2}kg");
|
||||
}
|
||||
else // 放油后
|
||||
{
|
||||
// 空中放油后：查最新放油前记录（无论是否完成），计算放油量更新到该记录
|
||||
if (B_DB_Opera.QueryWeighingBeforeOil(engineNo, out long recordId, out decimal preWeight,
|
||||
out decimal addOil, out decimal extractOil, out decimal dens))
|
||||
{
|
||||
curveWeighingRecordId = recordId; // 放油后回填放油前创建的称重记录
|
||||
oilReleaseQty = dens > 0 ? (preWeight - weight) / dens : 0; // 空中：前后重量差/密度=放油量
|
||||
residualOilQty = addOil - extractOil - oilReleaseQty; // 残油=加油-抽油-放油
|
||||
B_DB_Opera.UpdateWeighingComplete(recordId, "空中放油后", opName,
|
||||
weight, oilReleaseQty, residualOilQty, waterContent, out finalQualityFlag, out qualityMsg);
|
||||
B_DB_Opera.SaveLog_Response(
|
||||
$"【{opName}】空中放油后保存完成：发动机={engineNo}，放油前={preWeight}kg，放油后={weight}kg，放油量={oilReleaseQty:F4}L，残油量={residualOilQty:F4}L，合格标志={finalQualityFlag}，{qualityMsg}", AID);
|
||||
WeighingPage?.UpdateOilResult(WeighingPage?.GetStationIndex(opName) ?? 1, oilReleaseQty, residualOilQty);
|
||||
WeighingPage?.AppendLog($"[{opName}] 放油后保存：{engineNo}，放油量={oilReleaseQty:F4}L，残油量={residualOilQty:F4}L");
|
||||
}
|
||||
else
|
||||
{
|
||||
// 找不到放油前记录（可能直接进OP20）：创建一条放油后记录并标记完成
|
||||
curveWeighingRecordId = B_DB_Opera.InsertWeighingRecord(opName, "空中放油后", engineNo, "", "", "",
|
||||
0, weight, 0, 0, 0, 0, 0, 0, 0, 2, waterContent,
|
||||
opName, Curr_UserName, isComplete: 1); // 异常兜底记录，质量直接判不合格
|
||||
finalQualityFlag = 2;
|
||||
qualityMsg = "未找到放油前记录";
|
||||
B_DB_Opera.SaveLog_Response(
|
||||
$"【{opName}】放油后保存（无放油前记录）：发动机={engineNo}，放油后重量={weight}kg", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] ⚠️ 放油后保存：{engineNo}（无放油前记录，已新建）");
|
||||
}
|
||||
}
|
||||
CurveCollector_EndSegment(opName, curveWeighingRecordId); // 保存点位、最终重量和取点区间
|
||||
// TODO: MES接口数据上传（接口对接后实现）
|
||||
if (finalQualityFlag == 2 && !string.IsNullOrWhiteSpace(qualityMsg))
|
||||
{
|
||||
WeighingPage?.AppendLog($"[{opName}] 判定不合格：{qualityMsg}");
|
||||
}
|
||||
// 4. 先回写上位机判定的合格标志，再回写保存完成
|
||||
WritePLC_IF(21, opName, finalQualityFlag); // 合格标志
|
||||
WritePLC_IF(20, opName, true); // 保存完成
|
||||
}
|
||||
catch (Exception err)
|
||||
{
|
||||
CurveCollector_EndSegment(opName, 0);
|
||||
WritePLC_IF(112, opName, 2); // 报警代码=2，保存失败
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】保存处理失败：{err.Message}", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] ❌ 保存异常：{err.Message}");
|
||||
}
|
||||
}
|
||||
// ====================================================================
|
||||
// 扫码枪业务处理
|
||||
// ====================================================================
|
||||
/// <summary>
|
||||
/// 扫码枪扫码完成后的业务处理
|
||||
/// 将码值写入PLC地址102500，触发完成信号100016=1，1秒后复位
|
||||
/// </summary>
|
||||
/// <param name="opName">工位号（OP10/OP20），由COM口绑定决定</param>
|
||||
/// <param name="barcode">扫到的条码值</param>
|
||||
public void Barcode_HandleScan(string opName, string barcode)
|
||||
{
|
||||
B_DB_Opera.SaveLog_Request(opName, Log_Type.ZK_MesHandler, "MIS_Function",
|
||||
Log_FromAndTo.ZK, Log_FromAndTo.ZK, $"扫码枪触发【{opName}】码值={barcode}", out long AID);
|
||||
try
|
||||
{
|
||||
// 1. 写入码值到 PLC 地址 102500（PLC_PC_扫码枪值）
|
||||
WritePLC_IF(102500, opName, barcode);
|
||||
// 2. 写入扫码完成信号 100016 = 1（PC_PLC_扫码枪扫码完成）
|
||||
WritePLC_IF(100016, opName, true);
|
||||
// 3. 日志
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】扫码完成：码值={barcode}", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] 触发扫码 码值：{barcode}");
|
||||
// 4. 1秒后复位 100016 = 0
|
||||
System.Threading.Tasks.Task.Delay(1000).ContinueWith(_ =>
|
||||
{
|
||||
try { WritePLC_IF(100016, opName, false); }
|
||||
catch { }
|
||||
});
|
||||
}
|
||||
catch (Exception err)
|
||||
{
|
||||
B_DB_Opera.SaveLog_Response($"【{opName}】扫码处理失败：{err.Message}", AID);
|
||||
WeighingPage?.AppendLog($"[{opName}] ❌ 扫码处理异常：{err.Message}");
|
||||
}
|
||||
}
|
||||
|
||||
}
|
||||
}
|
||||
|
||||
Reference in New Issue
Block a user